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The 90-Degree Torque Problem

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  • Published on Mar 15, 2026
  • ▶️ Visit brilliant.org/... to get a 30-day free trial and 20% discount on the annual premium subscription
    This video traces the engineering evolution of right-angle power transmission, from the primitive pin-and-face drives of Roman watermills to the complex split-torque systems of modern aviation.
    ORIGINS OF ORTHOGONAL POWER
    • First conceptualized by Roman architect Vitruvius in the 1st Century BC.
    • Used a "pin-and-face" design to convert horizontal water wheel rotation to vertical millstone rotation.
    • Relied on animal tallow for lubrication to mitigate high sliding friction.
    THE MOVE TO IRON
    • Steam power torque loads caused early wooden gears to deflect or fail, necessitating grey cast iron.
    • "Mortise construction" combined iron rims with wooden cogs to dampen noise and absorb shock.
    • Iron gears required rigid bedplates rather than timber framing to maintain perfect alignment.
    PITCH CONE GEOMETRY
    • Replaces cylinders with cones that intersect exactly where the shafts intersect.
    • Matches the peripheral speed of driving and driven gears at every point from heel to toe.
    • Creates "line contact" instead of point contact to increase power transmission capacity.
    PRECISION MANUFACTURING
    • William Gleason's 1874 Bevel Gear Planer revolutionized high-speed gear production.
    • Mechanically simulated gear rolling to generate a mathematically ideal "Octoid" profile.
    • Allowed bevel gears to operate at the thousands of RPM needed for internal combustion engines.
    AUTOMOTIVE EVOLUTION
    • Spiral Bevel gears introduced in 1913 to eliminate the "whine" of straight gears.
    • Hypoid gears (1926) utilized an offset pinion to lower the driveshaft and vehicle floor.
    • Extreme pressure lubricants developed to handle the sliding action of Hypoid teeth.
    WORM DRIVES
    • Capable of massive reduction ratios (50:1 to 100:1) in a single compact stage.
    • Features "self-locking" properties where friction prevents the output from back-driving the input.
    • Acts as a passive brake for safety-critical equipment like elevators.
    AVIATION & SPLIT-TORQUE
    • Zerol gears developed to provide spiral strength with zero spiral angle to reduce axial thrust.
    • Face gear split-torque systems use a floating pinion to passively split torque 50/50.
    • Allows dual engines to drive a single rotor without sensors or computer control.
    ------
    SUPPORT NEW MIND ON PATREON
    / newmind
    END CREDIT CARTOON BY
    Tom Sloan circusitch@circusitch
    #Engineering #MechanicalEngineering #Gears #PowerTransmission #BevelGears #WormDrive #HypoidGear #AutomotiveEngineering #Aviation #Manufacturing #SteamPower #Machining #IndustrialRevolution #GleasonWorks #SpiralBevel #ZerolGears #SplitTorque #Physics #Mechanisms #TechHistory

Comments •

  • @NewMind
    @NewMind  Month ago +55

    ▶Visit brilliant.org/NewMind to get a 30-day free trial and 20% discount on the annual premium subscription

    • @bbb-y4i
      @bbb-y4i Month ago

      i leared that stuff from playing legos

    • @anthonylosego
      @anthonylosego Month ago

      Best Brilliant ad I have seen. As a 3D printer of gears, I have to say that you made this quite solid.

    • @ASDasdSDsadASD-nc7lf
      @ASDasdSDsadASD-nc7lf Month ago +3

      I am not getting this inclination to promote brilliant beyond sponsorship. All these principles are well defined and have been for more than 50 years. An A.I. will redesign and produce perfect autocad results for manufacturing and will also be able to develop any new advances via simulation and testing. There is simply no reason for any human to learn any of the brilliant concepts.

    • @TheChzoronzon
      @TheChzoronzon Month ago

      I think you forgot to credit clock/watch makers, who encountered (and partially solved) thses problems like almost a couple centuries earlier
      And I'll quote:
      "Clockmakers began developing and implementing complex, theoretically driven gear tooth shapes, such as
      cycloidal profiles, in the late 17th century, with significant refinement and standardization occurring throughout the 18th century ... the need for increased precision in timekeeping drove the evolution toward scientifically designed gear teeth.
      Key developments in the history of complex gear tooth shapes include:
      17th Century (Theoretical Foundation): The formal study of cycloidal curves for gears began around 1674, when Danish astronomer Ole Rømer suggested using cycloidal profiles for better accuracy in gear movement. Philippe de La Hire, a French mathematician, provided the first in-depth mathematical analysis of cycloidal gear teeth around 1694.
      18th Century (Application and Specialization): In 1733, French engineer Charles Étienne Louis Camus published a detailed mechanical analysis of gear teeth, further solidifying the use of cycloids in clockmaking. The 18th century also saw the introduction of "wolf's teeth" (asymmetrical teeth), credited to Jean-Antoine Lépine in 1771, which provided a stronger root structure for better durability."

    • @jbarner13
      @jbarner13 Month ago +1

      @bbb-y4i Some of it, perhaps, certainly not all.

  • @enmar42
    @enmar42 Month ago +807

    16:57 It is imperative that the cylinder remains unharmed

    • @DreamGaming12
      @DreamGaming12 Month ago +117

      That guy will never find peace 😂😂

    • @L7hf3j
      @L7hf3j Month ago +9

      My mom was a dwarf in a travelling circus in Birmingham. And my dad played the tuba at the zoo. Not all were unharmed.

    • @Tinil0
      @Tinil0 Month ago +12

      I understood that reference

    • @RockyRash-y9u
      @RockyRash-y9u Month ago +34

      The cylinder feels pain and is attached to a large object

    • @ModernMadScientist
      @ModernMadScientist Month ago +3

      I 3D printed that mechanism lol

  • @hilliard665
    @hilliard665 Month ago +137

    The title is "The 90-Degree Torque Problem" but should be "The 90-Degree Torque Solutions"

    • @clementm5417
      @clementm5417 Month ago +7

      Indeed. I was expecting the video to explain why it's a special problem. Theu just said "torque by nature wants to travel in a straight line" which makes... no sense at all to me
      And most things said here are about gears in general and have nothing to do with the angle

    • @JathraDH
      @JathraDH 9 days ago +1

      @clementm5417 The video explains all the problems with it, I don't think you were paying attention. The core problem of 90 degree torque transfer is overcoming the energy loss due to friction. All the gear designs covered in this video are specifically aimed at minimizing that energy loss.
      If you don't understand the bit about torque wanting to travel in a straight line, simply spin up a gyroscope then try to rapidly turn its orientation. You should understand then. The torque vector (coming out of the axis of rotation) does not want to be redirected elsewhere. This is the same reason why a rolling tire will not fall over until it slows down. The force trying to make it fall is resisted by the torques unwillingness to change direction.
      The spin of the gyroscope or other spinning object can efficiently transfer energy to something else as long as that other things torque vector is oriented in the same direction as its own. But if it's not then you rapidly start taking massive energy losses from the orientation change. A 90 degree difference is the worst case scenario.

  • @danheidel
    @danheidel Month ago +2118

    To get an idea of how useful helical gears are, listen to a stick shift car when it goes into reverse. The forward gears are all helical or other modified teeth that are nearly silent. The way reverse is usually implemented in manual transmissions is that an additional gear is slid into the drivetrain, reversing the direction of torque. Since the gear is slid in, it has to have straight teeth. That weird whine you hear when the car backs up is how all the gears sounded before they used helical teeth.

    • @justayoutuber1906
      @justayoutuber1906 Month ago

      Cool - I learned something today! My friend had a V bottom boat with straight cut gears....the gear case was SOO noisy!

    • @Stasiek_Zabojca
      @Stasiek_Zabojca Month ago +202

      Race gearboxes mostly use stright gears. Noise isn't a problem there and no axial loads make design smaller, lighter and assembly simpler and faster. I guess it's also way easier and cheaper to make, and economy of scale doen't work here, since it's relatively small market compared to road legal cars.

    • @danheidel
      @danheidel Month ago +4

      ​@Stasiek_ZabojcaInteresting! I didn't know that but it makes sense.

    • @knucklesskinner253
      @knucklesskinner253 Month ago +3

      @Stasiek_Zabojcawhat are you talking about? Straight cut gears have a very distinct sound in cars. You can literally hear it.

    • @kenappel6149
      @kenappel6149 Month ago +41

      ​@knucklesskinner253reading comprehension isn't your strong point I guess, he didn't say they were not noisy he said it wasn't a problem for race applications.

  • @mikewheeler9011
    @mikewheeler9011 Month ago +711

    It's cool stuff like iron gears with sacrificial wooden teeth that make me appreciate simple natural solutions to problems

    • @millennial_nonsense
      @millennial_nonsense Month ago +3

      agreed 🧐

    • @steveo5295
      @steveo5295 Month ago +33

      With spare replacement wooden teeth downtime would be minimal. I wonder what species of wood they used, some woods are quite dense...

    • @FLPhotoCatcher
      @FLPhotoCatcher Month ago +21

      @steveo5295 Beech wood is very hard and tough. As is hickory.

    • @JerraNoid
      @JerraNoid Month ago +7

      Aluminum or bronze sacrificial teeth would last even longer and they had those softer materials back then. I recently saw a video on some diesel truck engine that had gone 1 million miles and was being rebuilt for FREE because the owner made it last that long. They said the only reason it failed was because the rocker arms (allowing the valves to pivot) were made with roller bearings. But their "improved," design used a simple, Sacrificial bronze bushing. They said that when a ball bearing fails, of course you get shards of steel and the balls going everywhere, but a bronze bushing just wears and wears and wears without ever failing.

    • @steveo5295
      @steveo5295 Month ago +8

      True you could use a softer metal but it wouldn't cut down on the vibration as wood does...

  • @cutterjohn1921
    @cutterjohn1921 Month ago +135

    Twisted belts were another common solution in certain applications. still see it in conveyance a lot

    • @ArtEaton-f5f
      @ArtEaton-f5f Month ago +11

      Those are still scary. Especially when 20 feet long on a donkey engine or a tractor output operating a device that gives occupational health folks nightmares.

    • @Pax--Alotin
      @Pax--Alotin Month ago +8

      'Twisted Belts' are a great example of Topological geometry being applied to mechanical problems.
      'Twisted belts' are based on the _'Mobius strip'_ that provides for internal & external surfaces to reduce wear.🙂

    • @HowardStein-v9d
      @HowardStein-v9d Month ago +5

      Absolutely:
      Excellent efficiency, low noise, long lasting, almost maintance free.

    • @causewaykayak
      @causewaykayak Month ago +3

      I support the steam traction engine. Elon Musk your Cyber contraption cannot compete with a full decorated showground engine

    • @DJoe-k7q
      @DJoe-k7q Month ago +2

      @Pax--Alotin"Twisted Chain" is another option. I am using a Moebius strip based twisted chain (6mm pitch only!) on my human powered hydrofoil. The chain and the chain wheels already last for hundreds of kilometers now and they do not show any sign of wear yet.

  • @ryanrich06
    @ryanrich06 Month ago +110

    6:39 I work at Gleason making high precision spindles. We’re still making machines to manufacture these bevel and spiral gears for companies like Mercedes Ford and Boeing today. We just hit our 160th anniversary last year.

    • @qoph1988
      @qoph1988 Month ago +8

      Dang you guys have a huge CV to brag about, you're basically every single mention in the video after the steam age. Pretty daunting.

    • @TransistorBased
      @TransistorBased Month ago +4

      I work for an aerospace machine shop that specializes in very difficult and very large parts, and spline features are one thing that we immediately turn away because it's so specialized. You could make features like that on a high accuracy 5 axis mill, but it's going to take forever compared to dedicated gear cutting machines and it will probably have less repeatable results

    • @MattyIce_254
      @MattyIce_254 28 days ago +2

      Hey Rochester represent! Never worked at Gleasons but always wanted to. Doing some aerospace stuff now but I know some of the Gleason guys!

    • @ryanrich06
      @ryanrich06 27 days ago

      @MattyIce_254nice! Im sure we know a few of the same people.

    • @ToofKilla
      @ToofKilla 16 days ago +1

      I run three Gleason hobbers at work, two P90 and one P60, plus our GMM is Gleason too. Took a tour as well in HS as part of a machining class.

  • @1038994
    @1038994 Month ago +159

    After the very informative topic You totally caught me off guard with the comic at the end 😂

    • @NewMind
      @NewMind  Month ago +43

      Here’s a little factoid on that, the animator that made that cartoon did an animated short on Sesame Street called Teeny Little Super Guy

    • @steveo5295
      @steveo5295 Month ago +7

      I just goes to show that humor and learning goes hand and hand...

    • @deoxal7947
      @deoxal7947 Month ago +6

      Man had me wheezing

    • @dirtdart81
      @dirtdart81 Month ago +4

      ​@NewMindloved that little guy back in the day! I remember that!

  • @Erik-rp1hi
    @Erik-rp1hi Month ago +184

    I own a machine shop and 20 years ago I went to a machine auction. Hughes helicopter plant in Culver city. They had a swiss made jig bore machine, like brand new. I found out it was used only to remove the last finish passes to the 90 angle gear box for the main rotor. The gear box had to hold tenths of a thousands (.0005)".

    • @osmacar
      @osmacar Month ago +10

      well yeah, European mahines are built to a far higher spec than US ones. 1/200th of a millimetre vs 1/5000th of an inch

    • @dosmastrify
      @dosmastrify Month ago +8

      ​@osmacarand yet the cars still break down more often

    • @Erik-rp1hi
      @Erik-rp1hi Month ago +3

      @osmacar I have no idea what they made the hole centers at. I just threw a number out.

    • @osmacar
      @osmacar Month ago +4

      @dosmastrify no, they don't.

    • @osmacar
      @osmacar Month ago +2

      @Erik-rp1hi 1/200th of a mm is something like 1/12,000th of an inch

  • @HuntingCatIsBack
    @HuntingCatIsBack Month ago +254

    That was absolutely first class. It's good to know the focus of your content remain these amazing mechanical engineering tales.

    • @kexcz8276
      @kexcz8276 Month ago +3

      Yeah. Cozld dive in some mechanics of solids problems, since they are usually the hardest field of ME.... 😶

  • @ApacheFPV
    @ApacheFPV Month ago +117

    17:00
    Yeah i'd definitely call that an exotic alternative for a highly specific use LMAO

    • @TimpBizkit
      @TimpBizkit Month ago +6

      You'd be better off with 2 or 3 universal joints IMO.

    • @plaidsnake2883
      @plaidsnake2883 Month ago +24

      The Jorker 9000

    • @Bassotronics
      @Bassotronics Month ago +3

      That feels good.

    • @jdoerr779
      @jdoerr779 Month ago +9

      100% my favorite right angle drive based on benis feel

    • @SMBBM92
      @SMBBM92 Month ago +6

      The cylinder must remain unharmed.

  • @DreamGaming12
    @DreamGaming12 Month ago +18

    10:11 I love that cross section visual

  • @szauszabolcs5148
    @szauszabolcs5148 Month ago +25

    Helicopers are scary: In the video at 16:26 it contains 7 gears where each and every cog is a single point of failure possiblity. When I was a child the airplanes were the scary ones and the helicopers are the fun as they are just 'floating' and can land wherever you want. Now as a grown up it is the opposite. When you look at their complex mechanic systems it is like a miracle that they are not constaly falling off the sky. Kudos to their engineers and maintenance teams!

    • @TransistorBased
      @TransistorBased Month ago +3

      Yup, planes tend to be able to glide decently well but helicopters have to go into autorotation to be able to land in case of engine failure

    • @szauszabolcs5148
      @szauszabolcs5148 29 days ago +2

      Yep. Plus the planes stays in the air by its rigid wings. It is very rare for these passive structures to fail. But for helicopters they still needs working gearboxes, axles, bearings etc to rotate the two rotor even without engine powers in auto rotation mode.

    • @Chainsawsandbeer461
      @Chainsawsandbeer461 5 days ago +2

      Heres a dirty little secret about helicopters: they do somewhat frequently fall out of the sky.

  • @rocketpunchgo1
    @rocketpunchgo1 Month ago +44

    "Lubricity."
    I have a new favorite word.

    • @Cocolinas
      @Cocolinas Month ago +11

      The City where the girls go wild

    • @BariumCobaltNitrog3n
      @BariumCobaltNitrog3n Month ago +4

      I got a little excited when I heard the beginning of that sentence. Is he gonna say it? Yay! Nerdy words done derp cheap

    • @rocketpunchgo1
      @rocketpunchgo1 Month ago

      @Cocolinas * golf clap *

    • @almitydave
      @almitydave Month ago +4

      I read a French translation of Lewis Carroll's Jabberwocky that made up the word "lubricilleux" for Carroll's "slithy", which makes as much sense as anything in that poem. I propse that by the transitivity of Latin roots, "lubricity" therefore is a perfectly cromulent synonym for "slithiness". The gears engage more slithily.

    • @rocketpunchgo1
      @rocketpunchgo1 Month ago +4

      @almitydave Lewis embiggened the English language with some of the best words.

  • @Tortee2
    @Tortee2 Month ago +81

    PLEASE do a video on machining, mainly the history of endmills, carbide/HSS, machines, etc.

    • @acasccseea4434
      @acasccseea4434 Month ago

      That is way too big of a topic

    • @romank.6788
      @romank.6788 Month ago +4

      if im not mistaken he already has a video on cutting tool history where he goes over things like HSS and carbide.

    • @qualeb8164
      @qualeb8164 Month ago +1

      @aca@acasccseea4434ds like a multiple video series delving into the specifics of each machine type to me, definitely not too big of a topic

    • @airfoilsinmotion4777
      @airfoilsinmotion4777 Month ago

      Great content! I especially enjoyed the helicopter transmission breakdown.
      I often wondered how they got multiple engines on the same shaft.
      Thanks again…subscribed 😊

    • @ArtEaton-f5f
      @ArtEaton-f5f Month ago +1

      Circular saws. An obvious seeming tool with a short history and a murky past.

  • @Cre8tvMG
    @Cre8tvMG Month ago +13

    I love the part where the warvel vanes effectively prevent side fumbling.

  • @VogelhäuschenmonteurThomers

    That was eye opening. I had no idea how immense the development in the field of gears had been, especially in the last 200 years.

  • @Lardzor
    @Lardzor Month ago +14

    I love these kinds of engineering videos. Very informative.

  • @noapoleon_
    @noapoleon_ Month ago +5

    The factorio soundtrack is highly appropriate for this video :]

  • @bobbob-gg4eo
    @bobbob-gg4eo Month ago +4

    I love how you bring the art of storytelling to a field that desperately needs help in that department

  • @therealjesus_27
    @therealjesus_27 Month ago +7

    16:58 thats a pretty exotic alternative indeed😩

  • @noexception9598
    @noexception9598 Month ago +18

    19:00 did anyone notice the last part that was kind of unexpected

  • @mechanismguy
    @mechanismguy Month ago +13

    You can think of a hypoid as a spiral bevel that’s headed a little bit towards being a worm drive. It’s got a bit of sliding which reduces efficiency but is why it is quieter.

    • @qoph1988
      @qoph1988 Month ago

      There's almost a continuous gradient between spiral bevel to worm, would be a cool math animation to show one slowly transitioning from having the input pointing directly at the axis of the output to being on a tangent.

    • @paul_moir
      @paul_moir 27 days ago

      The spiral bevel is quiet enough; that's why it's used on outboard motor and inboard/outboard gear sets which have intersecting shafts. The hypoid just lets you offset the shaft, at the cost of sliding friction and the necessity of EP oil.

  • @T-Nee-Weighner
    @T-Nee-Weighner 20 days ago +4

    6:22 Fully what?

  • @keith_5584
    @keith_5584 Month ago +19

    2:54 Even the vocabulary of describing the mechanism is causing unbalanced friction inside my brain. Of course it could be causes by all the tactile sticky debris the world keeps trying to shove in there where I need the processing to be done. I have an entire folder file structure on wanting to get revenge on the guy or girl who called LLMs AI and forced actual AI research back 40 years. Thats like at least a few kilobytes of anger that I could have used to store better adjectives!

    • @NamenamenamenamenamenamenameM
      @NamenamenamenamenamenamenameM 16 days ago

      You do understand the companies themselves are to blame, not the public.
      Release a product that makes all black people seem bad, and it sets back segregation, is it the people who believed in the lies fault, or is it the people who lied?

    • @Lowlander119
      @Lowlander119 3 days ago

      Lol well said

  • @Fearmylogic
    @Fearmylogic Month ago +25

    This is seriously one of the best channels on youtube.
    Can't wait to see what machine learning ( the good kind, not the LLM's like chatgpt ) comes up with in the future. Having gears, pulleys, and shafts be designed by very well trained machines, based on physics and mechanical properties will be awesome. Reduced weight, reduced material, better designs that can handle more torque or speed. Throw in additive manufacturing, and we may see parts that are literally impossible to mill or lathe.
    And at least for cars, As more cars become battery powered, every bit of weight reduction, and efficiency will help make these cars more efficient, smoother, and hopefully cheaper.

    • @JerraNoid
      @JerraNoid Month ago +3

      I think the future is most likely 3D printed parts made of some exotic mix of carbon fiber and ceramic. Some of the heaviest auto parts like brake rotors can be removed completely in favor of dynamic braking using electric motors. IF it's safe.

  • @billkew5385
    @billkew5385 Month ago +5

    Tanks and World War II were often limited by the torque carrying capacity of their transmissions. German panther tanks were known to have weak transmissions Russian T 34 were driven to battle with spare transmissions strapped to the back of the tank.

  • @Lakeman3211
    @Lakeman3211 Month ago +3

    Early Fordson tractors employed a spiral gear from the transmission to the rear axle drive, superior torque was realized using small HP engines of the era…however the drive was place high on the gear set well out of the lubricant flood pool, and the very low speed of rotation usual drain the oil pickup by the time the meshing occurred…this high heat developed and typically drove the operators to insulate the seating or have at least water to cool the castings or makeshift water trays or the like place over this area…many to many additional issues ensued with this design, high incidences of bucking, where the engine high speeds from low HP engines combined with high torque would pull the tractor over on the driver when lugging or encountering a load in pulling, and as mentioned this perpetuated a design adaptation of a long low fender that would impact the ground ahead of the bucking and give the operator a bit more chance of escape…ultimately this was completely redesigned and a more typical input was created closer to the lube pool and a clutch design on one side and both brake pedals on the other eliminating pedal location identification issues in an urgent event…bucking is still an issue today but roll cages and bars, and forward of axle hitch mounts resolve most of this..

  • @JasonCunliffe
    @JasonCunliffe Month ago +2

    This is the video i've been wanting/needing for 60 years, but did not quite know that until just now!
    *Brilliant work. Bravo*
    On every level your film, focus, narration, illustration, detail, closeups, context and flow are impeccable.
    Lucky to live with access to such great teaching -- illuminating these revolutionary times.
    THANK YOU

  • @Riffmeister101G
    @Riffmeister101G Month ago +3

    A comment to appease the algorithmic overlords. Didn’t realize I needed this information until you provided it. Thank you, good sir.

  • @NistenTahiraj
    @NistenTahiraj 12 days ago

    wow that was legit a very high qualityexplanation

  • @Kel-d7v
    @Kel-d7v Month ago +373

    I can't understand why ppl spend all day watching videos about famous actors or pop stars and other kinds of worthless mind-junk when educational videos like this one are just as abundant.

    • @alexanderficken9354
      @alexanderficken9354 Month ago +14

      its valid to have interests other than mechanical engineering bro calm down

    • @justadude1477
      @justadude1477 Month ago +8

      How is this educational? Specifically what are you going to do with this info to forward yourself? That’s what education is. If you’re not applying this info, then it’s just a factoid or at best a quirky hobby. Maybe even an interest tidbit you know.

    • @justadude1477
      @justadude1477 Month ago +5

      Why don’t you spend your time on actually applied courses? There’s free college courses out there. Only look at specifically what you plan to be applicable on your workload . Anything else is a waste of your time.
      Are you even smart enough to apply any of this anyway?

    • @xenontesla122
      @xenontesla122 Month ago +4

      ​@justadude1477 When I was younger, I would watch videos like these of mechanisms way beyond my knowledge at the time, but I still learned fundamental ideas that helped me once I entered college. This is a good starting point, and if they don't utilize it, at least it's entertaining.

    • @gordonhard2663
      @gordonhard2663 Month ago +9

      I’m with you kiddo. I’ve devoted a good deal of my spare time to the history of technology for quite a few years. Started with those things called books but when RUclips came along that was paydirt!

  • @dyghaun1
    @dyghaun1 Month ago

    Love how we constantly see it come from classic to modern

  • @4mROIdg.JRETZ35l6KtdwE_MRRjkqw

    16:59
    I see some HIGHLY specific use cases indeed

  • @labbertubes
    @labbertubes Month ago

    7:58 - the whine comes from the changing lever, not the contact event. So the diagonal teeth are silent because they give you a constant lever.

  • @jasonstinson1767
    @jasonstinson1767 Month ago +585

    Please label AI images. When I see a mechanism, gear train etc, I try to see how it works or what it does. The AI images and videos are nonsense in this regard. It leaves a feeling of incompleteness and a question of ignorance that is very unenjoyable. AI is here to stay and useful to demonstrate concepts but it's currently so crude I find it constantly insulting to genuine intelligence.

    • @daleolson3506
      @daleolson3506 Month ago +6

      Ya like the gears in the thumbnail don’t match

    • @johnnymac6242
      @johnnymac6242 Month ago +26

      ​@daleolson3506 they do match, you just can't rotate an object in your head. The gears would be reversed on the other side and would mesh with the larger gear.

    • @inquaanate2393
      @inquaanate2393 Month ago

      ​@johnnymac6242hehe😂

    • @ElLocoMonkey2012
      @ElLocoMonkey2012 Month ago

      ​@daleolson3506they do match...

    • @daleolson3506
      @daleolson3506 Month ago

      @johnnymac6242you mean the pinion gear should go on the left in the picture and turned 180 degrees

  • @susanschwarzmueller939

    ruclips.net/video/HkzCuijyQT4/video.htmlsi=apgYBwVHNO9cnDp9

  • @patrickmchargue7122
    @patrickmchargue7122 Month ago +3

    Wow. I had no idea this was so complex! Thanks for covering this.

  • @MayBrownCNC
    @MayBrownCNC Month ago

    Finally, a video worth while on RUclips. Thank you.

  • @KleanPlateClubz
    @KleanPlateClubz Month ago +358

    Pet peeve: "Casted" is not a word. The past tense of "cast" is "cast".

    • @NewMind
      @NewMind  Month ago +390

      I call that proof of not being AI

    • @omegarugal9283
      @omegarugal9283 Month ago +36

      ​@NewMindthats the mistake ai do

    • @JustSomeJoe-dp5rp
      @JustSomeJoe-dp5rp Month ago +47

      @omegarugal9283 "thats" has an apostrophe. And for that matter, I'm pretty sure "does" is the technically correct word there. Are they also mistakes AI "do"? 😁

    • @JeremySpidle
      @JeremySpidle Month ago +13

      Perfectly pendantic peeve!

    • @JoeRogan-d3o
      @JoeRogan-d3o Month ago +12

      The past tense of cast should be casted. Our language is filled with arbitrary and silly rules. The plural of cow is cows, horse is horses but wheat is wheat, and deer is deer. Make it make sense.

  • @heyitsvos
    @heyitsvos 12 days ago

    Really enjoyed the format and presentation 👍🏽

  • @FelonyVideos
    @FelonyVideos Month ago +6

    The "self-locking" feature of worm drives is called "non-backdrivable" in gearbox lingo. It may seem like a nice feature, and if used properly, can be exploited to advantage. However, the gear will backdrive under vibrational environments, and the inability to drive torque in the reverse direction means that even the tiniest drive motor can lock the input shaft, leaving any output shaft motion presented with infinite torque. In otherwords, it shears the output shaft right off, no matter how strong it is made. Machine designers know to never design a gearbox that can be torn apart by a software bug in the motor controller. Because it WILL happen. It is not a matter of if. WILL. 😢 But it is still a cool gearbox, and if implemented carefully, very useful.

  • @citizenblue
    @citizenblue Month ago +1

    Ok ok now I can't stop thinking about roots superchargers

  • @MourningLightMountain
    @MourningLightMountain Month ago +41

    It seems that the final ultimate challenge for right-angle power transfer is friction. So long as there are 2 different components that interact to transfer power, there will always be power loss and wear due to friction between the 2 parts
    I wonder if it's possible to use compliant mechanism to create a right-angle power transfer system. Maybe using soft-ish material like plastic with some nice compliant mechanism structures? Though that would also bring some power loss due to heat from plastic deformation.

    • @S0-102
      @S0-102 Month ago +4

      Or liquid ;)

    • @thebandofbastards4934
      @thebandofbastards4934 Month ago +4

      What if we could make two components interact without touching eachother ?
      Leverage magnetism

    • @allmycircuits8850
      @allmycircuits8850 Month ago +3

      All the gears including ones for right angle are designed with evolvent meshing in mind. That's when teeth roll around each other instead of sliding so they experience rolling friction which is orders of magnitude less. Usually to get rid of sliding completely one needs absolute precision which is impossible and sometimes high precision is not economically viable. Worm gear is exception here, it is sliding "by definition".
      But in general cogs may have very good efficiency including ones for right angles. Which also means low wear and tear. Some differential on the car may last million of kilometers and more.

    • @kexcz8276
      @kexcz8276 Month ago +6

      Well, if you were ever bored and played with that bendable straw, you know that what you just described is actually possible, but the same advantage of flexibility is also it's weakness- transmitting such huge torques required by machines would most likely de-sync the revolutions at best, and completely tear it in at worst.
      And since I just had few subjects that talked about energetic principles, I now feel that it has something to do with the nature of stability and principles of least energy. Whenever we want to channel the torque/ power somewhere, usually, it is not where the minimum-energy pathway is, meaning we essentially force it to higher demandind states, meaning we produce the losses. Whenever we split simple geometry by gears/ ...., we create contact points and that leads to losses. Whenever we divert the power by different means (water in pipes, etc...), we again generate losses. That's my current understanding of it.
      But great thinking! This is exactly what problem solving is about.

    • @Kalimerakis
      @Kalimerakis Month ago +3

      On the Lotus Elan (and probably a few other cars of that era) they used a rubber donut instead of cv-joints for their half-shafts. The flexing rubber would compensate for the suspension movement.

  • @O8WRx
    @O8WRx Month ago +1

    A problem I didn't know I had.

  • @AlexandarHullRichter
    @AlexandarHullRichter Month ago +3

    14:30 ah, yes, the turboshaft engine, adapted from the turbolift systems on federation starships. Nothing less fanciful is required to make the whirlybird function.

    • @smilaise
      @smilaise Month ago +2

      turboshaft was my nickname in college

  • @BonhamKaplan
    @BonhamKaplan Month ago

    I instantly recognized the music in the beginning

  • @SwaggyMcSwagSwag1
    @SwaggyMcSwagSwag1 Month ago +3

    16:57 can this system be made with the safety of the cylindrical object in consideration? Its imperative that the cylinder remains unharmed.

    • @dirtdart81
      @dirtdart81 Month ago

      What is the girth of the cylinder? 😂

  • @sidgar1
    @sidgar1 Month ago

    That little cartoon skit at the end got me by surprise. I thought it was an ad at first lol

  • @alf3071
    @alf3071 Month ago +18

    incredibly difficult to model these in cad software

  • @gregfeneis609
    @gregfeneis609 Month ago +1

    Thanks @NewMind for such an engaging episode!

  • @johanntiu4162
    @johanntiu4162 Month ago +10

    10:56 No wonder diff fluid stinks.

    • @dmurray2978
      @dmurray2978 Month ago +1

      Get in the robot

    • @big_beak
      @big_beak Month ago +2

      Oh, you're right - the sulphur in there.
      Good thing sulphuric acid doesn't stink like rotten eggs, or lead-acid batteries would make all our car engine compartments smelly places. 😊

    • @johanntiu4162
      @johanntiu4162 Month ago

      ​@dmurray2978Do I have to?

    • @JohnThomas-lq5qp
      @JohnThomas-lq5qp Month ago +2

      Got that fluid on shirts and even after 6 trips thru washer & hanging up outside on sunny days smell never went away.

    • @JohnThomas-lq5qp
      @JohnThomas-lq5qp Month ago +2

      Old timer told me back in the 1970's differential oil smelled so bad was because it was made from fish. Sulfur dies have an awful smell

  • @balajisriramIITK
    @balajisriramIITK Month ago

    Amazing video. Appreciate the efforts!!

  • @Yes-v4v
    @Yes-v4v Month ago +6

    I'm a fan of the eCVT. It would make a great vid. Just subscribed! 🎉

    • @i_am_ironman3380
      @i_am_ironman3380 Month ago +1

      I second this request

    • @Yes-v4v
      @Yes-v4v Month ago +1

      ​@i_am_ironman3380I did see another engineering vid on it on YT, very well done!

    • @andersjjensen
      @andersjjensen Month ago +1

      Don't forget to check out his back-catalogue. This guy is absolutely obsessive when it comes to quality. He has covered everything from spark plugs to micro processors, and all his videos are as well executed as this one. No fluff filler. No oversimplification. Perfectly clean cut narration.

  • @ChmieluNaprawy
    @ChmieluNaprawy Month ago

    Evolution in technology to solve more and more complex problems is like magic.

  • @vlad-tepes-333
    @vlad-tepes-333 Month ago +16

    6:22 Metal Gear?!

  • @dmar191
    @dmar191 Month ago

    Fantastic video. I enjoy hearing about the evolution of designs that led to what we often take for granted today.

  • @SKYNET_by_Cyberdyne
    @SKYNET_by_Cyberdyne Month ago +13

    2:06 look up the adjective of lubricity, lubricious. a match made in heaven. But I wouldnt know, because im just an a.i. computer program

  • @thepartimeengineer

    Your speech is wonderfully elegant. Thank you for this blessing on my ears.

  • @LaPabst
    @LaPabst Month ago +4

    I grew up in Rochester NY, Kodak was the pretty sister, but Gleason was the older brother. To this day, Gleason makes world class products.... Still in Rochester. Kodak? Not so much.

  • @itscraigsfault
    @itscraigsfault Month ago

    Great video! Perfect for settling in after work on a freezing night.

  • @kundeleczek1
    @kundeleczek1 Month ago +39

    Not all wormgears are selflocking.

    • @garethbaus5471
      @garethbaus5471 Month ago +4

      Would you please list an exception? I don't necessarily doubt you, I just would like to know about a new to me mechanism style.

    • @Motorhead250
      @Motorhead250 Month ago +7

      Depends on angle of worm teeth .
      Ford trucks in 1950s had worm gear differentials .
      True

    • @Motorhead250
      @Motorhead250 Month ago +1

      ​@garethbaus5471Ford differentials in trucks 1930-50s

    • @arthurryan5629
      @arthurryan5629 Month ago +13

      #notallwormgears

    • @fairyheli2
      @fairyheli2 Month ago

      ​@garethbaus5471any worm gear with a steep enough pitch on the screw. So many multi start thread worm drives. Like wheelchair motors for instance

  • @CausticLemons7
    @CausticLemons7 Month ago

    That was awesome. Such simple machines can multiply capability like it's nothing.

  • @TheClintB
    @TheClintB Month ago +2

    12:36 This drove me crazy the moment I saw it. I'm a woodworker, and this wobble in the board is a HUGE safety hazard. This board needs to see a planer before this cut, and possibly a jointer and then a planer.

    • @erikdaigle9212
      @erikdaigle9212 Month ago

      I think it was just to show the cut.
      Because the operator's hand isn't even in the shot which should be putting down pressure on the work.

  • @Iesmi840
    @Iesmi840 Month ago

    So much info here on the vid and comments! So cool!

  • @Absolute__Zero
    @Absolute__Zero Month ago +5

    6:23 “What! *METAL GEAR?!”*

  • @JasonVladimir
    @JasonVladimir Month ago

    Very fascinating! Thanks for sharing!

  • @yapyog
    @yapyog Month ago +9

    The jorkinator 16:55

    • @HMT_main
      @HMT_main Month ago

      Something about cranking my worm gear

  • @johnshikingmountains3152

    Thanks a lot for your excellent video about the gears.

  • @TheDradge
    @TheDradge Month ago

    Excellent video and great history of this type of gear.

  • @julesverne2509
    @julesverne2509 Month ago +28

    after hearing about thermal expansion in helicopters it reminded me about how F1 teams this year are using thermal expansion to get a higher compression ration AFTER the piston expands. Meaning: It has a lower compression ratio at start then a higher compression ratio after it gets to temp. Pretty cool huh?

    • @gsbeak
      @gsbeak Month ago +1

      It is said to be more the conrod expansion than the piston one.

    • @julesverne2509
      @julesverne2509 Month ago

      @gsbeak that's what I said it was my accent..... ;)

  • @mikechristopherson6035

    I had heard of a thrust bearing, didn't really understand its true purpose until this video. Thank you!

  • @TheOfficialOriginalChad

    One fact that was skimmed over: hypoid gears were completely dependent on the chemical engineers coming up with a lubricant that solved their friction welding issue. The shape of them was conceived well welllll before they became practical. 😊

  • @paulkurilecz4209
    @paulkurilecz4209 Month ago +2

    Wonderful presentation about gears and their evolution and design. I think that a short segment should be added on planetary gears even though your focus was on the changing of direction of torque. On the helicopter gear segment, I think that it would be helpful to indicate that the upper gear is the output shaft and the lower gear is an idler gear. Where the importance of planetary gears comes into to play is further reduction in rotational speed in the helicopter gear box.

  • @idem0david
    @idem0david Month ago +1

    Yeah nice vid. Interesting topic with a historical perspective. Good work

  • @davidholder3207
    @davidholder3207 Month ago +34

    Im an IT guy and 50 years ago wrote an app for an engineering company in Melbourne Australia that setup a Gleeson Spiral Bevel Gear machine to cut gears for a cane crushing gearbox.
    The Gleeson was a new machine to the company and it took the chief design engineer and his assistant 2 to 3 days to go through the three page calculations that determined a few angles and gear wheels to be used depending on size and ratio of gearing required.
    The app took less than 2 seconds to do all the maths.
    I was required to be present on the first run. It worked!

    • @fordprefect7583
      @fordprefect7583 Month ago +11

      I'm not sure a computer program would have been referred to as an app in 1976

    • @jondor654
      @jondor654 Month ago

      ​@fordprefect7583 fwiw app is an abb

    • @hideousruin
      @hideousruin Month ago

      ​@fordprefect7583It wouldn't have, of course. But the term has been ubiquitous for at least a decade, especially within the industry.

    • @光宇陳-p8c
      @光宇陳-p8c Month ago +1

      What kind of computer did you use?

  • @martyb3783
    @martyb3783 Month ago

    Very interesting video! Thanks for making it!

  • @ryanthomas2374
    @ryanthomas2374 Month ago +37

    BOY! this video really GRINDS MY GEARS!

    • @GG-Gunpowdered
      @GG-Gunpowdered Month ago

      Were your gears of solid metal? Did you feel like a big boss when it grinded? Or was it smooth like a snake?

  • @tandemcompound2
    @tandemcompound2 Month ago

    this vid is beyond excellent. i learned a heap. thank you.

  • @kexcz8276
    @kexcz8276 Month ago +5

    Despite having quite advanced spatial intuition, during my machine parts and mechanisms subjects 1 and 2, I had come to the conclusion that despite being better than the majority, I am still NOWHERE NEAR the level that I could visualise such complex geometries showed in this video. Mr. Gleason was truly a mad-man for achievíng such breakthroughs, even morei in his age and time.... Absolutely incredible, amazing video!

    • @NewMind
      @NewMind  Month ago +1

      I did get dizzy making this 😂

    • @tomdragon3881
      @tomdragon3881 Month ago +1

      A lot of inventions are truly mind boggling. I work with instrumentation so that's my main focus, I find it fascinating looking into the history of how pneumatic devices got invented and then changed over time to deal with their issues.

  • @SeanHarriman-4077
    @SeanHarriman-4077 Month ago

    I work at modern day gleason works, and this was such a cool history lesson on top of all engineering! A coworker had to share this one the rest of the mechanical engineering group and really glad he did!

  • @desertfresh3740
    @desertfresh3740 Month ago +4

    Fully Metal Gears?!

  • @rieger.design
    @rieger.design 26 days ago

    Great video. I really enjoy it. I was wondering why you didn't mention the Chevron gears.

  • @Nick-y2d8m
    @Nick-y2d8m Month ago +5

    I had to tell my ADD to chill at around the 0:30 mark due to that explanation of turning rotational force into other forms lol. The first time hearing it I just heard complete gibberish 🙈. I felt even more dumb when I realized he didn't really say anything complicated or used terms that the average person would not know. Double 🙈🙈.

  • @andrewmassey794
    @andrewmassey794 Month ago +1

    Great video! Would have loved to learn more about manufacturing methods of each level of improving type of gears!

  • @n5sdm
    @n5sdm Month ago

    Beautifully done.

  • @therealzilch
    @therealzilch Month ago

    Fascinating and clearly presented. Subscribed.
    cheers from a mechanical nerd in Vienna, Scott

  • @freesk8
    @freesk8 Month ago

    Great video! Thanks for your hard work! :)

  • @Rukyr99
    @Rukyr99 Month ago

    You are a gem. Taught me more than school.

  • @shannonsloan7246
    @shannonsloan7246 Month ago +2

    The topics of your channel touch my soul.

  • @jollyroger6258
    @jollyroger6258 Month ago

    love the precise terminology

  • @tommyfox8041
    @tommyfox8041 Month ago +1

    Now I remember the reason I didn't watch it the last time. It's riddled with commercials every minute

  • @LarryB-inFL
    @LarryB-inFL Month ago +1

    Volume is VERY low AND muffled.

  • @OscarMedina-nmn
    @OscarMedina-nmn Month ago

    Mind blowing design achievements !

  • @fngrusty42
    @fngrusty42 Month ago

    Enjoyed, never really worked with gears, but they always amazed me.

  • @productdesign9626
    @productdesign9626 Month ago

    You consistently produce some of the best material I have ever seen on the history of technology and engineering. Always well-researched and excellently produced.

  • @Hoosier765
    @Hoosier765 Month ago

    I have been building transmissions for a long time. Good video

  • @Kylroyboi
    @Kylroyboi Month ago

    I thoroughly enjoyed this video. Thanks for all you do!

  • @SashasMusicSpace
    @SashasMusicSpace Month ago

    i love that there are people out there that are smart enough to make videos like this. thank you for a great video.

  • @robertohl142
    @robertohl142 Month ago

    It would be nice to see something about the double enveloping worm gear manufacturing process.