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- Опубликовано: 8 фев 2025
- In this video, I am going to introduce you to the Founder of Vatsal Packkaging who will share his 25-year journey of starting from scratch to building one of the most successful Packaging Unit for the food industry in Eastern India.
Laying a packaging unit is no mean task as the industry is capital intensive and requires extensive technical knowledge. Besides the major clients are big brands that will not tolerate the minutest flaw.
The video will take you through the journey of a man whose entrepreneurial dream, relentless hard work, and strong desire for success helped him build a company that is now a packaging supplier to some of the major players. He believes in Quality and has thus kept his core team lean and agile.
As he takes along a walkthrough of the entire manufacturing facility and shows you around the factory, you can see that a packaging factory is the result of solid financial investment, planning, and pinpoint execution. This is catalyzed by a crack team of technical experts who go into excruciating detail to maintain high-quality standards as per the demands of clients.
Here is the timestamped breakdown of the video transcript:
Timestamps
0:07 - Welcome and introduction to Vatsal Packaging Private Limited.
0:20 - Location: Chandannagar, Hooghly, West Bengal.
0:54 - At the factory campus, introduction of MD, Mr. Vikram Bhuwalka.
1:08 - Introduction to rotogravure printing and its importance in packaging.
1:38 - Focus on food packaging like biscuits, chips, and noodles.
2:00 - 25 years of experience; 10 years at the current premises.
2:10 - Polyester film from Jindal and other suppliers; large rolls stored.
2:36 - Use of large printing machines for better quality and lower costs.
3:00 - Explanation of cylinders used for each color in printing.
3:32 - Cylinders as assets due to high cost and long-term usage.
4:18 - Printing section: Machines with 9, 8, and 8 colors.
4:44 - Advantage of having 9-color machines in Kolkata, providing a monopoly.
5:02 - Multi-color printing process explained step-by-step.
5:46 - Production capacity: 350 tons per month.
6:36 - Inspection process to identify and remove errors.
7:18 - Editing section to fix any wastage during printing.
7:33 - Solvent-less lamination process for food safety.
8:07 - Compliance with FSSAI norms and in-house lab testing.
8:50 - Adhesive application and drying process explained.
9:38 - Final laminated product with adhesive in the middle layer for safety.
10:08 - Raw material stock maintained for 15-20 days (200-300 tons).
10:38 - Cost efficiency achieved by printing larger widths and slitting them later.
11:55 - Splitting rolls into multiple sections with minimal wastage.
12:50 - Final editing after lamination to ensure no defects.
13:40 - Scrap management to avoid counterfeiting and ensure client trust.
14:33 - Finished products ready for dispatch-rolls and pouches.
15:02 - Preference for rolls over pouches due to automation trends.
16:07 - Background: Started in 1995 in a small 3000 sq. ft. office with false ceiling manufacturing.
17:01 - Shifted to packaging under Printography in 1995-96.
17:29 - Focused on biscuits, confectionery, and regional markets in Eastern India.
18:12 - Exports to South Africa, Nepal, and Bangladesh.
18:37 - Expansion into LD plant, extrusion coating, and PVC trays on 8 bigha land (~2 acres).
19:46 - High entry barriers: capital-intensive, technical expertise, and risk of rejection.
21:19 - Growth depends on dedication and vision. Packaging is a fast-growing industry.
22:04 - Focus on quality over quantity for sustainable growth.
22:45 - Emphasis on vision, dedication, and consistency for business success.
23:08 - Thanking viewers and asking them to subscribe, like, and comment.
Thank you for watching, and we'll see you in the next video!
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The person you have interviewed is a gem of a kind.
I am into this field the way he has explained his business is purely inspirational.
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Very interesting, and well presented. Never knew you had this creative streak in you.👌🏼👌🏼👌🏼
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U r making very good content. All the best for your future work
Thank you for such encouraging words. Please subscribe and like the channel.
Good content, Vishnu Ji
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will the cylinders still be needed in case of digital printing?
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Sar hame bopp bag plant lagane ja rahe us me konse kapnila mashin le me guj hu
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For further inquiries or information, please contact info@stockknocks.com.
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@vishnu ji Have a look at our factory video too.
We would be delighted to call you for a factory visit.
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