How to make a Belt Grinder, in detail from start to finish, belt sander
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- Опубликовано: 4 мар 2023
- #belt #grinder #DIY
Guys, hello to everyone! I want to present you my new work, namely a large belt grinder. It all started with a project in a 3D modeling program. This is the project I have for this dnvais. And now I will tell you and show you step by step how I made it. It all started with the motor, it is a three-phase electric motor at 1350 revolutions per minute, the power here is probably 1-2 kilowatts, it is impossible to read it on the label. Then I made a 3D model of it on the computer and started designing the device. The parameters of the belt grinder provide for its operation with tapes from one to two meters long. Decided on the approximate diameter of the drive pulley, it's something like 160-170 mm. And he started working in the workshop precisely with the drive pulley. I decided to work according to the scheme I tested - a cut sheet of plywood and a metal sleeve. Everything is glued with glue and twisted with strong screws. The work is not difficult for me, since it is not the first time I do this. My lathes help me a lot in this. The next step was the production of rollers. I made two straight rollers with a width of 55 mm and a diameter of 60 mm from kaprolon, since I had it. 202 used bearings. And I decided to order a steel barrel roller, I didn't want to make it myself. But I regretted it, the video that the so-called master made for me had a stroke of 0.5 mm. And I resharpened it myself. In this video, I used bearings number 203. I turned the axle for it myself.
I decided to fasten the rollers to the axles with the help of corkscrew rings.
The next step was to cut out all the metal parts of the belt grinder from 10 mm thick sheet metal. I entrusted this work to the laser. He cut everything clearly, but some parts were twisted and had to be finished with a file.
Everything as usual, another failure.
First, I welded the base of the structure with tacks.
Then I hooked the motor to the transition plate.
And already welded it to the main sheet.
The motor is attached both with paws and through a flange.
The next thing I did was the barrel roller tilt mechanism.
The design is quite clear, and makes it possible to adjust the roller in different planes.
I printed the handles on a 3D printer.
The next stage, this is the main crossbar, I decided to make it from a pipe with a square section of 50*50*5 mm, and its niche will be the same square pipe, but with a size of 60*60*5 mm.
So far, I do not have a milling machine to make high-precision milled parts. I do what is.
The bolt holder is welded to the supporting main plate.
From a distance, it may seem that everything is almost ready, but there is still a lot of work ahead.
I am putting together the parts that are already there.
I cut out a couple of corners for the stop plate.
I cut the main table from a piece of stainless steel.
Next, you need to make the bars for the table, the task is not easy, but I can roughly imagine how to do it without a milling machine.
To press the lever with a barrel-shaped roller, I will use a furniture stop, I bought three, with different pressing force.
In the process of work, I will see which one is better.
I am installing a stop plate and a table.
I will paint everything nicely, this is also important.
I put the whole structure together.
Here he is, what a beauty, I like it very much.
Now will be the first run, I hope everything will work great.
With this diameter of the pulley and revolutions of the motor, the speed of the stitch should be 18 m/sec.
Great, I'm very happy, my build works, it's amazing.
Let's try it at work.
We hope for your likes and comments on the video. Share this video, I will be very grateful to you.
All the best, see you soon!
😮Удивлен мастерством автора, списибо долго искал гриндер от руки изготовленный, класс.
When I saw "Made IN Garage", I didnt realize it was made in a garage with an available machine shop at your fingertips to do it. Good work by the way.
“How to build a belt grinder with a well equipped machine shop.” 😂
Газлифт нужно перевернуть (цилиндром вверх) иначе он быстро сдуется.
Уплотнением штока в цилиндре кроме резиновых прокладок, служит масло, которое в положении "шток внизу", стекает, герметизируя соединение и не давая стравить давление.
Muito bom!Excelente maquina top👏👏👏👏
Great Job fuel of good ideas, thanks for sharing
Una macchina robusta di grande qualità, complimenti per la perfetta esecuzione del progetto
Thanks for a very good movie. You are really educational. looking forward to more videos from you. Greetings Björne in Kungsbacka, Sweden
Thanks for the good feedback. Good luck to you from Ukraine!
Ne ho fatta una simile anche io ma mi è piaciuta molto la soluzione della rotazione verticale o orizzontale. Bella realizzazione. Complimenti.
Good job! I like the design.
Thank you!
Гарна робота.
Дякую
Хорошая работа !
Дякую, але потрібно буде трохи переробляти і допилювати напильником
A great self made and top machine!!!
I Hope that satisfaction of making equals your using now.
A very interesting vidéo.
Du très bon travail.....chapeau Monsieur!😮👍👏
Thank you. When I am in my workshop, I use this device all the time. I believe that a belt grinder is as important a machine to any metalworking or woodworking shop as a screwdriver or a hammer. Good luck!
I hope to make such a machine by my own.,.,laser cuting is note possible for me but in DIY all is possible with standard maner....just a good Idea and a good vidéo like your's.
Maybe put a rubber cover on the wooden wheel like a flattened bicycle innertube. Great video. Cheers.
Great job! I operate three 5 axis CNCs at my job. Two Northwoods and one CMS. Unfortunately I don't have any in my garage in order to make this awesome belt sander.
Thanks bro! CNC is a good topic, I think I will do it soon.
Great design, great execution. I need to also build one at some point my small one is just too small. :D
Просто...МОЛОДЕЦ!!!
Great design, great video. Nice work on your new Belt Sander. Are you selling copies of the prints you drew up?
Thanks for sharing.
не ну молодчага)))
Boa noite amigo ficou um excelente trabalho muito bem feito parabéns pelo excelente trabalho.
Bom dia. Obrigado pelo seu comentário.
Обычно держатель не варят поскольку сварка уводит металл,его считают на винты или болты как и сам столик.Современем зделай ведущий ролик из капролона как и ролик бочкой-будет эстетичнее....А то один такой другой из дерева.И я пробовал делать из фанеры ведущий мотора-через год он набух влагой и стал крошитца,пришлось искать болванку из алюминия.На первое время хороший апарат но столик нужен на поворот угла-мне очень это помогает особенно когда нужен точный градус..Вообще если делать ролик из фанеры то берут влагостойкую и там где прилегает лента -покрывают каучуковыми герметики и,если такового нет то берут резину от камеры как на колёсах ленточника по дереву.
Great
Excelente trabajo felicidades maestro por el buen trabajo ⚒ saludos desde México 🇲🇽 y para que es la donacion
Красота.
триохи є
Красавчик
Great job man 😮
Thanks bro!
Very good build but i'd have used a Spring instead for the tensionner in fear of leaks
Дорого времени суток,очень понравился ваш проект гриндера! Немогли бы вы скинуть чертяжи на него? Очень хотелось бы повторить)))
seria bom deixar os desenhos de corte das chapas e peças ja que é uma montagem detalhadamente do início ao fim como diz a legenda
buen trabajo podria compartirme los planos por favor o donde lo puedo encontrar.
muchas grasias de antemado
Огонь, завидуют , белой завистью.
25:46
ممتازة احسنت
Top,Maschine
Ja
Hello, thank you for a first rate kit. I have built it and it works well apart from small problem. The belt wants to move towards the electric motor, I have prevented this by adding a 45 degree by 5.0mm chamfer but I would still like to know why the belt moved.
Thank you for your advice in this matter. best regards, dcaw
congratulations job well done
it is possible to have measurements or drawings
it is also sufficient to make a tracing on a sheet of paper with the measurements.
Thank you
zegarmistrzowska praca, podoba mi się. Czy jest do kupienia?
Отличная работа. Но передние ролики все же лучше поменять на металл. На свой первый гриндер тоже делал из копролона. Час работы и ощутимо нагревались.
Un très bon travail un peu compliqué si tu n'as pas de matériel comme un tour à metaux 🤔🤔
Tuyệt vời
Gratuliere Sauber und Gut Gemacht Danke fürs Zeigen.
Ich möchte mir auch so einen bandschleifer Bauen.
Hola soy de Perú, podrias compartir los planos o algun dibujo con las medidas en PDF? Gracias
Годно,но при наличие токарного почему бы не сделать из AL?
😅что делаешь своиими рук. Неслмневайся Гордись ирадуйся! Критики всегда найдутся инастроение испортят ?Молодец!!!
Hello. Is there a video how did you make that fun for welding fumes ?
Moc pěkná práce. 🙂🙂Gratuluji. Nenáš podroný plán? 👍Zdravím Jirka
Děkuji mnohokrát za zpětnou vazbu.
thanks for sharing … but can you tell us what was the cost for this project ? regards
Пневмоупр надо перевернуть, так он не долго проработает😊
Можете пожалуйста сделать ролик с размерами деталей на сверлильный станок?
هل ينفع اصنعها من الخشب انا لا امتلك حديد
tienes planos en pdf que nos facilites gracias
металлоемко, пол танка.
Добрий вечір, дуже гпрний гріндер, ви б могли скинути креслення ,або розміри?
Merhaba projeniz güzel olmuş sizden ricam bu projenin planını ölçüleriyle pdf olarak paylaşırmısınız teşekkürler.
Tebrikler! Dosyaları indirebilirim, ancak her şey eski askeri teçhizattan belirli bir elektrik motoru için tasarlandı. Kendinizde böyle bir motor bulamazsınız. Ayrıca birçok şey bir dosya ile işlenmiş ve rafine edilmiştir. Adresim kanal açıklamasında var.
Lichadeira
obrigado
topi
Passa as medidas pra mim se possível
There is no download link in the description of the video. I would appreciate if you write the download link as a reply to my e-mail or comment.
Можно такой под заказ и цена какя будет
мл.. мужчины.. где вы такой металл берёте, чтоб с таким запасом прочности изделие слепить? На блошинке лист нержавейки 50х80х0,4см мне за 7600руб. предлагал торгаш. Глаза чуть на лоб не вылезли.
I have mass-produced similar products and sold them in Europe and the United States.
Good business maybe
@@MadeInGarage I've sold thousands of them
Лента.какой.шириной
03:52 передняя бабка станка от какого устройства?
Без поняття, спадок совка
А где чертежи
Конечно круто, но зачем тратить время и силы? Чем магазинный гриндер хуже?
Процес
Где чертеж
Оборотов маловато.к прижимной пластине можна плитку прикрутить для лучшего скольжения ленты.бочкообразный ролик только один-направляющий?.атак норм
Можливо, в цій конфігурації виходить приблизно 13 м/сек, для делікатних робіт думаю хватить
You need $10k or more just to build this belt sander
Хтось мені підкаже, окрім контенту для каналу (який доволі сумнівний, в сенсі що людина шукає що можна зробити своїми руками) коли ти не маєш в гаражі 100500 різних професійних станків. Як би мав нафіга тоді взагалі їх робити ці саморобні станки?! Робота за ради роботи?!...
Може автор потім десь всі ці станки виставляє на продаж? Бо в іншому випадку я не розумію нахіба???