How to Make a Mini Bike Street Legal: Manco Thunderbird Build

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  • Опубликовано: 1 окт 2024

Комментарии • 131

  • @nitroburninfunnybong4065
    @nitroburninfunnybong4065 5 лет назад +61

    Ronald McDonald said he wants his mini bike back! lol

    • @KartFab
      @KartFab  5 лет назад +9

      BOOOM been waiting for that one haha. Thats the first thing my wife said when she saw it.

    • @aaronsearch1189
      @aaronsearch1189 4 года назад +2

      When you said that you wanted to stop before you put too much pin striping on, I laughed out loud. It needs a horn that plays la cucaracha.

  • @mtnsleder2829
    @mtnsleder2829 5 лет назад +12

    To many laws in Canada to make a bike street legal.
    But I can drive my skidoo in town since there’s a bylaw in my town that makes that legal!

  • @jerroldbrownsr7313
    @jerroldbrownsr7313 5 лет назад +6

    Where did you get the brake light switch?

  • @spicydeath82
    @spicydeath82 5 лет назад +6

    i'm in california, pretty mush no small engine vehicles can be made street legal. last time i looked only an electric golf cart can be made street legal. but requires bumpers, all the lights and seat belts.

    • @mattloara8363
      @mattloara8363 5 лет назад +3

      2 stroke gas scooter are street legal with a valid dL .

    • @leoniciomartinez7470
      @leoniciomartinez7470 3 года назад +1

      I'm also in California and my doodle bug 212 cc has more power than a scooter and can't make it street legal lol. Love what you did with your mini, you gave me some ideas.

  • @Nestophallies
    @Nestophallies 5 лет назад +5

    You my Brother, are the man! The wiring diagram is on point, thank you very much! Awesome video!

  • @KartFab
    @KartFab  5 лет назад +10

    I will bring this bike to the pate swap meet this weekend with GoPowerSports. Come check it out with all the other bikes and parts we will have there.

  • @LuchMobGarage
    @LuchMobGarage 5 лет назад +4

    Looks awesome bud good stuff 🤘🏻🐿🤘🏻

  • @TheMatt70140
    @TheMatt70140 2 года назад +1

    What size handlebars bars? And how tall also where did you get them? @KartFab

    • @KartFab
      @KartFab  2 года назад +1

      Huge and they came with the deal

  • @doubleemcastillano464
    @doubleemcastillano464 3 года назад +2

    I saw a video where a guy got his bike registered in Michigan I think. He put a horn, lights, indicators and such on there and got a tag for it. I'm going to try in Maryland. I might have luck registering it as a low speed motorcycle, I have a larger bike. Mini bikes are banned in my city but it's a commonly ignored law because we have such a big dirtbike issue and police have been restricted from chasing people on bikes...So you'll see several dirtbikes, if not a whole platoon of them riding down the street and wheelieing, sometimes mopeds/scooters and rarely an ATV. I think at least making it look/function street legal will save a lot of hassle because I'd be one of few actually with a helmet and mirrors and lights.

  • @aaronl4036
    @aaronl4036 3 года назад +2

    I am in the process of making a custom Yamaha TY80 street legal. It has passed the state trooper inspection and the next step is to get a title and plates. I live in Colorado and getting an off highway dirt bike title only requires DOT tires, headlight, tail light, brake light and horn. No turn signals required.

  • @street1234ification
    @street1234ification 5 лет назад +1

    Dude you need a license plate registration for your street legal mini bike that way people can report your license plate to the police officers if there's a crime going on because that's the law and you will need license and insurance for your street legal mini bike just in case if you get into an accident with a street legal mini bike

  • @tacticoolcommando7305
    @tacticoolcommando7305 5 лет назад +4

    I had my baja doodlebug and warrior inspected and both passed by indiana police. If your mini bike has a vin # on it like mine, its an easy process. It's a "moped"... Registered and plated in my sisters name because she lives right over the border in Indiana. I live in Illinois with our parents and she leaves it at the house so I ride it around in Illinois since I can't legally register them as a moped here. Since it has plates on it and is registered, home state vehicle laws follow you when you travel so I'm legal.

    • @MybackHurtz1
      @MybackHurtz1 5 лет назад

      Mopeds have to be 49cc in Indiana. I live there and I don't buy your story.

    • @tkong35
      @tkong35 5 лет назад

      Where would the vin# be??

    • @tacticoolcommando7305
      @tacticoolcommando7305 5 лет назад

      @@MybackHurtz1 49cc sticker on the pull start cover. Cops cant tell if the engine is 49cc or not

    • @tacticoolcommando7305
      @tacticoolcommando7305 5 лет назад +1

      @@MybackHurtz1 why dont you do a little research on it? There is a Indiana mini bike Facebook page and everyone there has their mini bikes street legal and registered as mopeds. I dont even live in indiana and I know your home state laws better than you 😋 lol

    • @tacticoolcommando7305
      @tacticoolcommando7305 5 лет назад

      @@tkong35 it could be anywhere

  • @dttach3d
    @dttach3d 2 года назад +1

    Is this possible in California?

  • @mikefawc22
    @mikefawc22 4 года назад +2

    What if you put pedals on it? And can you register it as a moped or scooter instead of a motorcycle for in town use?

  • @fatbuddycat
    @fatbuddycat 4 года назад +1

    I would love to get a Thunderbird but darn the colors brother, yuck! I can see that scheme on a vintage Cat or maybe a Rupp but not the Thunderbird my man. That bike is the dark horse, cafe racer of modern mini bikes! I love the build but I think it would have done the bike much more justice to have a less jovial paint job.

  • @mingusbreeze
    @mingusbreeze 5 лет назад +3

    Nice looking Mini Bike. Thanks, Grant.

  • @shoethecrew1640
    @shoethecrew1640 5 лет назад +2

    i regret selling my repowered thunderbird for $400 a month ago

  • @garycrandall1652
    @garycrandall1652 2 года назад +1

    Register it as a moped

  • @remedythis-dreamworld
    @remedythis-dreamworld 3 года назад +1

    what if you turned the mini bike into a functional bicycle first. Swapping out those fat mini bike tires for those old style petaled moped wheels you see on those 1980"s 50cc mopeds. Basically taking the mini bike frame turn it into a bicycle, then add a motor kit to make it a moped. Wouldnt it then be considered a moped or motorized bycycle? The key being..making it look like a mountain bike first. I dont know, it was just an idea.😃

  • @justinwoods240
    @justinwoods240 5 лет назад +3

    My mini bike is street legal and I didn't have to wire anything all of my parts are bicycle battery parts off of Amazon all for $30

    • @tkong35
      @tkong35 5 лет назад +1

      Send me the link please

    • @tacticoolcommando7305
      @tacticoolcommando7305 5 лет назад +1

      I'd like a link as well. Do you have a license plate?

    • @tacticoolcommando7305
      @tacticoolcommando7305 5 лет назад +1

      @@wrongchannel111 it's definitely not a bicycle if it's a mini bike like in the video.

  • @minimotogarage6752
    @minimotogarage6752 5 лет назад +3

    Dude that mini bike is wicked!!👍

  • @josephhanley434
    @josephhanley434 2 года назад

    Here in Arkansas we don't require license for certain cc of moped or any motor vehicle under 40 cc and under as long as you stay off of sidewalk freeways etc basically with a 40 cc sticker in place of the 212 will basically do it I had a street legal fourwheeler I drove around for about a year that was lowered on little 12 inch slicks and I 212 swapped it and drove it everywhere and had several encounters with the police best one I was waiting at the red light left turn signal on etc and cop pulls up on my right side he rolled his window down with more of a concerned father look on his face he said wtf you think you doing I just told him I'm riding....... Then he gave me the eyebrow and I told him it was street legal and they literally waved me on ND never pulled me over tho I will say ride clean bk it happens

  • @大疯狼
    @大疯狼 3 года назад

    wouId it be DOT Nova Scotia-convincabIe? we are strict here in Iaw but reaIIy they don't bother us othe than the cautionary Iecture about heImets and re41ectors and etc - the usuaI bicycIe jargon

  • @jamesvincent5142
    @jamesvincent5142 5 лет назад +2

    Nice work thanks for the the info.

  • @Colt2005
    @Colt2005 3 года назад +1

    What is that brake thing called

    • @KartFab
      @KartFab  3 года назад +1

      Scrub brake

  • @Maverick_Van_Traveller
    @Maverick_Van_Traveller 5 лет назад +2

    This wouldn't work in PA. Would have to be titled as a 2019 special construction with an assigned VIN, which means it would have to pass EPA cert and emissions testing, etc. Better off buying an old Trail 70 here. Neat idea though.

    • @WillB-lv1xg
      @WillB-lv1xg 5 лет назад

      M Kefer pa sucks I got a 70’s rupp and that would be awesome street legal.

    • @robspear03
      @robspear03 3 года назад

      PA is trash.

    • @cconnon1912
      @cconnon1912 2 года назад

      Old trail 70s are a fortune here. Might as well buy a Grom, Ruckus, or Navi.

  • @ronduck2812
    @ronduck2812 3 года назад

    Back in the60s and70s I seen plated mini bikes doing the riding the home town strip Indiana had titles

  • @HawkinsRC_Official
    @HawkinsRC_Official 3 года назад +1

    Where did you get the lighting kit from?

  • @joeseiber5103
    @joeseiber5103 5 лет назад +2

    I have mine street legal in tn I just had to put a tail light on it and that was it! It done had the head light on it already I got the colman ct200u ex model. Dont need turn signals cause you can hand signal in tn. It costed less than 30 bucks to get it registered and for the tail light

    • @KartFab
      @KartFab  5 лет назад +1

      Cool. Mines not street legal.

    • @tailorwest5763
      @tailorwest5763 3 года назад +1

      Did you need a license? I live in Texas trying to do the same with the same bike.

    • @joeseiber5103
      @joeseiber5103 3 года назад +1

      @@tailorwest5763 yes a motorcycle license

  • @josephhanley434
    @josephhanley434 2 года назад

    Also if your state is considered a farm state you should be good

  • @claytonkirby878
    @claytonkirby878 Год назад

    I wouldn't be on a highway on a minibike

  • @theclickofawrench1528
    @theclickofawrench1528 3 года назад

    why are you selling it? i saw this thing on market place

  • @lucid4984
    @lucid4984 4 года назад

    Do you have to Own a drivers license for public roads, and do you not need one if your going in the grass, and it’s street legal if it’s 49cc but it doesn’t need insurance since it’s only 49cc?

  • @patmercer8591
    @patmercer8591 3 года назад

    Your chances of making a regular mini bike street legal are close to ZERO. If you want a street legal mini bike, buy yourself a Honda Mini Trail or a clone.

  • @DadofTwinGirls-uo9xe
    @DadofTwinGirls-uo9xe 5 лет назад +1

    Holy crap soo much work

  • @IvanOchoa461
    @IvanOchoa461 2 года назад

    Does that mean if you have a street-legal minibike you could drive it on the freeway/highway

    • @Anthonybrother
      @Anthonybrother 2 года назад +1

      yeah as long as you can go the minimum highway speed wih it and are wearing a helmet.

  • @coburnlowman
    @coburnlowman 4 года назад

    When you started talking about dot , dot , dot , I thought about Buzzard on Swing Blade before Dwight pushed that wheel chair dude into the wall🤣! About aluminum welding. Get everything clean and then blow it thru onto the floor.

  • @ransomgreer2609
    @ransomgreer2609 4 года назад +1

    If you buy one from tractor supply do you get a title with it

  • @rickkaiveman4290
    @rickkaiveman4290 4 года назад

    Ok bud...nice bike.. Whats ur state, and why is the 245 no longer available?

  • @McVybe
    @McVybe 3 года назад

    Looking to do the exact same type of street legalization to my doodlebug; anychance i can pay you to fabricate me a box for my battery, etc, like yours?

  • @Septic_Lemon547
    @Septic_Lemon547 3 года назад

    I got a custom version of this

  • @bbrand65
    @bbrand65 4 года назад +1

    Love it!

  • @eriklabelle
    @eriklabelle 5 лет назад +1

    Where did you get the taller handle bar set up from?

    • @KartFab
      @KartFab  5 лет назад +2

      Search “ape hangers” on eBay

  • @slim2peezy281
    @slim2peezy281 3 года назад

    Drop to a 50-54 sprocket and you’ll be flying

  • @fu8938
    @fu8938 5 лет назад +1

    How'd you get the forks apart and the springs off to clean them up for paint

    • @KartFab
      @KartFab  5 лет назад

      They just untwist. Had to put a Flathead screwdriver near the end of the spring to get the spring off.

    • @fu8938
      @fu8938 5 лет назад

      You twist the fork lowers or the spring

  • @tommybodell4240
    @tommybodell4240 3 года назад

    I have the same mini bike. Can you send me a link to those bars??? Thx.

  • @mickeymch876
    @mickeymch876 3 года назад

    Why would I want to make a mini bike street legal?

    • @robspear03
      @robspear03 3 года назад +1

      Because you can.
      Why do anything?
      Dont ask stupid shit.

  • @oliverristaino3627
    @oliverristaino3627 3 года назад

    good thing my brother is a police officer

  • @JMoney_1143
    @JMoney_1143 3 года назад

    hey bossman can you teach me how to wires the lights n brakes turn singles

  • @enricomalpetti3218
    @enricomalpetti3218 2 года назад

    Bellissima fantastica 🤩 👍👍👍👍

  • @oilcheckplease8085
    @oilcheckplease8085 2 года назад

    what brake light did he use? I have this same bike with a foot brake.

  • @hunterpetrovich1460
    @hunterpetrovich1460 5 лет назад

    Tecumseh power!!! Just did a tecumseh build myself. AND WHERE DID YOU FND THAT CAM???

    • @KartFab
      @KartFab  5 лет назад

      i got it on ebay, theuglychicken user name. They only sell the .356 cam now, they used to have .245 and .255 cams :-(

  • @heffedirte6243
    @heffedirte6243 2 года назад

    Wheels are making me want a cheap 🍔 😂

  • @shancyroesner9212
    @shancyroesner9212 5 лет назад

    That things awsome the crackles and pops 😎

  • @eriklabelle
    @eriklabelle 4 года назад

    Ever had an issue with the chain master link breaking? I can seem to ride more then 5 mins on my Thunderbird with a predator engine and the chain comes flying off.

    • @KartFab
      @KartFab  4 года назад

      It might be rubbing on a sprocket or bad alignment. Engine mounting plate could be flexing too.

  • @johnbond9463
    @johnbond9463 5 лет назад

    get a motorcycles frame pot in a 620cc engine

  • @alexander.g7992
    @alexander.g7992 5 лет назад

    How does the voltage regulator get power from the engine? Is it from the magneto? I have a briggs 3.5hp and want it to have some sort of 12v charging system.

  • @468delray
    @468delray 5 лет назад

    hey grant it look like you installed the stock valve springs when you put it back together. also you could of just use 18 pound springs for the 245 cam. if indeed they are still stock springs you are running? be cautious if you ever get that motor to rev high and what I mean high is around 6000 rpm's. valves will float,but I see you still have the stock gearing and that would take some amount of distance to make that engine rev very high. also most ohh heads have a off set spring seat on the intake and you have to make a spacer to get the correct valve height. there's tons of mod's a guy can do to this little engine. one thing I do highly recommend is a Tecumseh hot coil that will advance the motor from 20 degrees to 30. I do have a extra one I would sell you one if interested.
    here is some info I have put out there on ohh motor. i'm sure you have seen it ? www.oldminibikes.com/forum/index.php?threads/tecumseh-ohh-build.131688/
    also my drag bike for racing on a clay surface (125ft drags) old motor from 2017 turn 8000 rpm's at 125ft and yes it was beating up 212 predators.
    ruclips.net/video/Ue-4HkKUTNE/видео.html

    • @KartFab
      @KartFab  5 лет назад

      thats some good stuff there. I installed stock springs for cam break in keeping it under 2k rpm, then put in the animal. I also checked valve spring install height and I was at .830, so ordered .030" shims for the springs. I am just going to file they key and retorque to do timing manually, but thanks for the offer. Youve got one bad little motor right there haha sounds wicked. I dont think I will do a lot more to this engine as it is aluminum bore, and no ball bearings on the crank or cam.

    • @468delray
      @468delray 5 лет назад

      @@KartFab ok grant,if you ever want to step that engine up just little more and none of this mods will hurt that aluminum bore/bushing bearing motor and cast iron flywheel. I would think about making a short runner intake and bolting on one of these mikuni/clone carb's that you can change jetting/pilots all with real mikuni parts.for example one I found on ebay(this style carb) www.ebay.com/itm/Mikuni-22mm-26mm-Carburetor-For-Pit-Dirt-Trail-Bike-Go-Kart-ATV-Quad-110cc-125cc/132902197949?hash=item1ef1969abd:g:qWIAAOSw7R9cJo2q and make sure the head is ported good . you only really need to clean up the bowl's into the start of the runners. don't need to touch the runners them self and mill off .040-.045 off the head and you can still run the stock push rods....all day.
      . but of course you would have make sure your timing is advance correct to maximize best performance out of that little guy. maybe think about runner a oil with zinc in it too or a zinc additive.

  • @texaschevys1229
    @texaschevys1229 4 года назад

    Is that a 5.5 hp or a 6 hp

  • @curatolo1
    @curatolo1 3 года назад

    Excellent, inspiring!

  • @jackfowler5143
    @jackfowler5143 5 лет назад

    I’m pretty sure you built a dyno right? I know this doesn’t go with the video but I did not see any videos about it other than build break repeats video. What electronics did you use and how much was the water brake? Im trying to figure out the cheapest way to build one.

    • @KartFab
      @KartFab  5 лет назад

      I didn’t build a dyno, just the stand that holds the dyno and engine. You’re looking at like $6,000

    • @jackfowler5143
      @jackfowler5143 5 лет назад

      KartFab ok thanks

  • @Blessedup69
    @Blessedup69 4 года назад

    This video was amazing

  • @miguelpagansr6128
    @miguelpagansr6128 5 лет назад

    Hey grant hope you're doing well love your channel, I have a Tecumseh 3 horse 2 stroke engine. Do you think that same carburetor will work on my engine? Keep those great videos coming, catch you on the next one stay well.

    • @KartFab
      @KartFab  5 лет назад

      Get a carb with a Venturi that is 2-3mm smaller than the intake valve diameter. And slide carb will work. Tune idle first, then midrange, then main jet. 2 strokes are typically jetted a bit more rich than the unmixed gas. Carb will work but jetting you gotta figure out.

    • @frigglebiscuit7484
      @frigglebiscuit7484 4 года назад

      @@KartFab on carb sizing via intake valve, what if its a reed valve 2 stroke engine?

  • @mten8965
    @mten8965 5 лет назад

    👍🎥😎

  • @tkong35
    @tkong35 5 лет назад

    I have a manco i fkn love it check mine out i changed rear sproket to 58t though

    • @KartFab
      @KartFab  5 лет назад

      nice, i bet that thing rips pretty fast with that small sprocket. Never seen one with a white tank though. Is it painted?

    • @tkong35
      @tkong35 5 лет назад

      @@KartFab no it was changed i believe it was on there when i got it i wanna paint it

  • @coreydeshotel6250
    @coreydeshotel6250 3 года назад

    I love this bike man good job

  • @erniepick5942
    @erniepick5942 5 лет назад

    are those the stock handle bars? Thx

  • @blakeray476
    @blakeray476 5 лет назад

    What are your carb settings? What is your pilot/main jet set up? And needle too if you changed it

    • @KartFab
      @KartFab  5 лет назад +1

      Pilot is stock. Needle clip highest position (lowest needle depth). Main jet was lean. Iirc main stock was .033” and I drilled to .035”

    • @KartFab
      @KartFab  5 лет назад +1

      I tuned this with my air fuel ratio meter on my dyno and it was dipping rich on cracking throttle and had inconsistent idle speed. I made the mixture idle around 13.2:1 AFR stAys around 12:5:1 at part throttle and dips to around 12:1 at WOT

    • @KartFab
      @KartFab  5 лет назад +1

      After I did those changes in jetting it’s very consistent and crisp throttle response

    • @blakeray476
      @blakeray476 5 лет назад

      Thank you!

  • @MrSergeman76
    @MrSergeman76 5 лет назад

    What gearing are you using ??

  • @texaschevys1229
    @texaschevys1229 4 года назад

    How did you get the engine to charge the battery

    • @KartFab
      @KartFab  4 года назад +1

      Engine has a charge coil

    • @texaschevys1229
      @texaschevys1229 4 года назад

      @@KartFab can you send me a link to buy one for that specific engine.. I have a 6hp Tecumseh

    • @KartFab
      @KartFab  4 года назад

      Tecumseh went out of business years ago. Charge coil and flywheel for charge-coil needed.

    • @texaschevys1229
      @texaschevys1229 4 года назад

      @@KartFab ya I know ... And ok so all I need is the flywheel and charge coil.... I can probably find it on eBay ... Is there anything else

    • @KartFab
      @KartFab  4 года назад

      @@texaschevys1229 regulator/rectifier and battery 3 amp hour is what i used, nothing crazy is needed since its just lights

  • @CovidFart
    @CovidFart Год назад

    So couldn't you just let a friend or family member who lives in a state that would make it street legal registered and then just bring it back to your home state and update the registration