Amazing Manufacturing Process Making of iron Rod Arun Steel in Factory Brilliant Technique iron Rod
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- Опубликовано: 16 апр 2022
- Amazing Manufacturing Process Making of iron Rod Arun Steel in Factory Brilliant Technique iron Rod
how to making iron Rod Arun Steel mill Amazing Manufacturing in this factory
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Safety sandals: check!
Safety ball cap: check!
Safety squints: check!
Loose clothing: check!
Bare hands: check!
Run full speed with wheelbarrow at portal to hell, check!
You can even hear the scream of tormented souls at 1:06
They are safe, the LiveLeak logo is missing
They don’t even have squints. It is to expensive! 😂
Third World Country: check!
Interesting to see the 1860's steel mills still in production. 🤔
It just lacks a few orphans
@@DrMxy what?
@@s0meRand0m129 child labor was ALOT more common in the past
7:30 guy in middle
wonder how many people accidentally tripped into the furnace while running those wheelbarrows in, just a big open hole into hell
This has such a retro dystopian feel to it. Something like "the truth behind how lightsabers are made".
Glad to see everyone wearing their safety sandals
For me, as an engineer it's aweful to see. No PPE, no occupational safety, no automotion... These people deserve much better work conditions.
Dont get me started on the actual Bar
Cant get a mill test when its all random scrap steel
means they knows science limit better tha yours.
@@gundarvarr1024 Relly? I'm not an engineer, but I can tell there is definitely have better way to product
@@gundarvarr1024 No, it means the bosses consider the employees disposable like trash. End of story.
@@gundarvarr1024 Where are they re oving slag?
Where are they adding charcoal/carbon?
Know science..... lol...no.
The part that really got me was just how the guys were casually stepping over the metal as it's whipping all around the place.
probably wished one of them would just hit them and get a reset in next life.
@@GameFuMaster that's dark but also probably really relatable.
@@monkeyboimehoimenoi8395 callousness either has to come from indifference or bravado.
Because I highly doubt that place doesn't have frequent accidents.
Forbidden jump rope
@@TheTdw2000 😂
1800s metal production still going strong 200 yrs later.
Made in India, so-called "very safe" "very modern" "very good" technology!
@@hyy3657 That is pakistan.
@@anilallipilli1569 there's a difference?
@@lntbfmnjmdjzvljlmnjleromcb3322 oof. just oof.
I dare you to go up to either a pakistani or indian and say that...
@@Winston-lf7sb i'd say sure but i generally try to stay far enough away that i don't have to smell any of them. doesn't make for a short trip to find one because that's quite a few miles.
Ahh so this is what the LiveLeak productions look like behind the scenes, really makes you appreciate the hard work that goes into industrial accidents.
The workers are handling glowing red hot steel rod as if it’s LED strips.
TBF we gave’em tongs, they’ll be fine.
@@charleshetrick3152 (Salad tongs)
As an OSHA inspector, this looks totally safe.
I thought it was 100% unsafe till I spotted the sole worker wearing safety sandals at the end. So I guess its only 99% unsafe.
@@Rob-ky1ob don’t forget the guy wearing a safety robe and gloves
Hey, they had those little pegs on the floor at the end so the steel ribbon wouldn't smack the grabbers ankles or burn their shoes.
Seriously, I wonder how many are seriously injured or die in a year.
@@drakkonis1 they just push the injured into the smelter & make them into rebar 🤣
The whipping and stepping over the metal had me on the edge 🫣
Looks like a hot and hard job. Nothing but respect for these gentlemen, just wish they had a better and safer work environment.
i also got something hot and hard
Oh boo hoo, worry about the problems in your own land first
@@shamancredible8632 Even just average intelligence humans are usually able to worry about their countrymen AND people from other countries AT THE SAME TIME! Astounding, for you, I know!
Who needs safety glasses when you have two perfectly good eyelids, great timing, and a ballcap?
My jeeja was working in a Iron Rod Factory and he died because of furnace blast. After he died i saw the working module from inside and trust me it's breath taking and none of the factories have basic safety measures and manuals.
Trust me when i say, i bet people were fired because the were too slow and careful while handling the molten hot metal 😄
Death seems like a relief.
I don't know what a jeeja is, but I'm sorry and i hope he went quick
😭💔
@@smokeyjo7420 Brother in Law
Also, these guys look like they've been doing this for a while
Imagine your first day at work here?!
No one has to like the operations depicted here, but the skill of the final roller feeders is just phenomenal.
5:20 These two chaps have the most chill jobs on the entire factory floor 🤣
I actually laughed out loud when I saw these two. Everything else looks like a nightmare and then... These guys chillin. 🤣
Everyone hates those guys 🤣
@@darktimber117 I think they change each other periodicly. And it is a "rest job"
"I count to two!"
Sitting there for maybe 10-12 hours is boring
Scary to see no safety gear, but at the same time I am at awe to see how skillful these chaps are!..
i mean the motivation is "get it right or lose something your gunna miss."
We are the reason for no safety gear, safety gear means higher prices which we are not willing to pay
@@Jefferey04 maybe in your country ..
non skillful are dead.
@@Jefferey04
Yeah, we have steel/iron works in America as well... and not nearly the lack of safety.
My hat's off to these hard working men. They do what they have to, to make a living.
💪
They could do other work tbh
@@MusicIsLegalyea like fuckkng your mom
A low-grade mill making low-grade steel, not terribly uncommon in that region. Love all the QA and safety procedures shown.
And the eye-wash station is fit for pinkeye.
In this video the majority of them wear boots and not flip flops. Its a great step forward
What do you mean we need specific alloys and percentages? It's metal, see? All these chunks we're throwing in there are clearly metal - what more could you want?
This is what OSHA has nightmares about. Nothing short of amazing to see these guys working through these conditions with No safety gear.
7:30 are those guys sitting on the bench the replacements!? for you know, when stuff goes wrong? I don't see any "xx days without injury" posters in that shop.
@@BobbaDons its for the ones that fall in the open hole into the furnace or burn there achilles tendon off walking back into the red hot steel rods haha
Amazing is the wrong adjective though. This is exploitation.
OSHA doesn’t operate in Mexico, Malaysia, Niger or wherever it is
@@xl000 I was being sarcastic 🤦🏿♂️
With an average of only 9 deaths per week, this site has massively improved their safety record!
Dang I had no idea how realistic they made the pit in the fallout dlc incredible
Love to see the Safety Squint in use when stoking the flaming furnace 😂
they also have safety baseball caps. one of my go-to's.
I saw the same process of drawing rods into wire used in the Huntington Alloy Products Division of Inco in the mid 1960's. The previous step of smelting the alloy was highly automated there even then, but the dangerous job of grabbing the white hot wire from one stage and feeding into another was the same. The final guy had to be very quick and accurate.
There were lots of well paid jobs for dropouts in the Ohio Valley back then. All of those jobs were either automated or exported in the next decade or so.
Those jobs got exported to India it looks like.
@@bmo5082 That's Pakistan in the video
@@bmo5082 Probably sold the old tools to them it could be the same equipment.
@@andrewrai5752 so terrorist - export countries, whowuddathunk?
@@bmo5082 It's a good thing because those men probably had a 10-20 year shorter lifespan along with big decline in living standards due to declined health, but atleast they probably produced a bunch of mouths to feed well into adult hood for the economy to grow for the sake of growing. You see in china parents not wanting their kids to work in the dangerous & unhealthy factories that they worked in.
Far too many people's fathers say on their death beds that they wish that they prioritized family over working more hours.
Looks like a very safe and rewarding place to work. You even get to play hopscotch with white-hot ribbons of metal! How cool is that?
I doubt very much any accidents happen. How could they?
@@spiritualseeker410 Wow look....A triggered fuckwit !!
Amazing. Skilled people. Wow
- А какая у вас марка стали ?
- Да !
Что "да"?
@@Uncle_Sasha_no.1 да, марка стали есть.
С языка снял.
I didn't realize that color film was available in the 1920's lol
Wow! Going face first to drop a wheel barrel full of scrap metal into a giant furnace is extremely dangerous and brave. Especially without any heat-resistant masks or even eye protection.
These men are risking everything for a paycheck. Props.
Looks like grade-A quality metal!
This looks like a killer job
PTSD for videos from liveleak
That adventure of the glowing rod
That's how my rod was made
i cant wear sandals washing my car, some real dudes right there
Seems like a nice working place. Good adherence to health & safety. Great stuff!
IDK seems like a reasonable trade off bruh ‘cause I bet they don’t have meetings about pronouns and patriarchy or whatever.
@@charleshetrick3152I’d rather have those meetings then die of lung cancer at 30
@@meowmur302 …well it’s that or being murder as a result of the drug trade?
@@charleshetrick3152 Youre comparing two completely unrelated things. 😂
@@meowmur302
Then there's me wanting to do both.
Awesome seeing boots on those guys! 👏 most have some safety sandals 😂
It’s amazing how little people know about what goes on around the world.
These guys are hardworking and they do it in sandals and light clothing that would probably flash up in a heartbeat if that molten steel even brushed up against it . Guess that’s why they got so good at it
The amazing things are plentiful. Amazing that machines that seriously look like have just been dredged up off the bottom of a contaminated lake still work just fine. Amazing the expanse of this factory. Amazing most of these guys seem to have all their limbs and digits.
The cost savings really kick in at the "no injuries for ___ days" sign station, because they can just leave it set to zero, no need to have it changed.
That's survivorship bias. The limbless people don't work there anymore
@@delilas2398 i just wanted to say the same.
Them dudes went home already
Meanwhile the owner is drinking fresh juice in his office....
If you have never been close to a foundry like these people are, you have no idea of how hot it gets within several meters from the melted metal, feel bad for these people.
Indeed... I've visited steel plants, and watched furnaces get charged and it's ferocious.
Why they're indian
@Jo Blow Still wind does not help against infrared radiation that much.
@Jo Blow Still wind does not help against infrared radiation that much.
@Jo Blow Still wind does not help against infrared radiation "that much".
not safe but they have huge balls and skills. respect
Boa noite parabéns sucesso pelo belo trabahlo
The health and safety here is top class.
right, waaayyy up top where the big wigs are lol
Right up to the point where they horribly die.
The factory manager probably.
😅😅😅
Holy crap... I genuinely don't want to know what happens when a wet charge occurs in open furnaces like this being hand loaded. Also I genuinely hope this rod isn't being made for construction as there seems to be absolutely no quality control of what's going into the crucible or any way to same plus the lack of any temperature control. Just melted, poured, and sent to rolling. Who cares if it ends up too brittle, soft, or full of inclusions right?
"I hope this rod isn't being made for construction!"
Hate to break it to you, but it is obviously, rebar for construction. That's the product.
Tofu Chinese construction!!
TBF these protocols you described cost money and earthquakes are rare; and there’s probably an unfortunately large supply of replacement workers ready to work under these conditions.
Maybe the metallurgy was done off camera?
@@charleshetrick3152 i think thats what the guy at 1:15 was doing by yeeting stuff into the crucible
The training for this job must be insane
Same thoughts
Yes: grab steel rod, put in the hole, step back, repeat x1550!
@@MyNotSoHumbleOpinion ahhh you'd be the one-eyed-Vishnu I keep hearing about?
You got flip flops?? YOUR HIRED
What training?
When they started running with the wheelbarrow towards the hole full of molten metal in the ground, I was astonished. Would be a Hell of a way to go to trip up into that.
Guess I'm the only one looking at this and thinking "Wow that looks challenging, I'd love to try that" haha
You only have to work one day each year!
Then you get hurt.
looks like a very safe work environment
For me..the workers are super humans !
mutant
What we don't see very well is how hot that production line must be to work in.... Wow.
Finally found out where South Western Railway (London, UK) gets its rails from. Everything finally makes sense.
For people who prefers to buy cheaper steel. This is steel with blood
Disrespect with workers
And crap steel
Ill bet it doesnt come with a Mill Test
You couldnt put in any jobsite bigger than a house in Canada
Gimme the cheap steel
@@adrienwatson2179 apparently you could build a huge apartment complex in China or Russia with this .
I work for a Japanese steel manufacturer, and this factory has to improve quickly.
yeah I know nothing about factory. but this factory looks so dangerous.
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I imagine your steel is more expensive though
@@mousbleu High IQ is not a shows of someone is wise. Being intelligent and having a conscience is different. This is about how they are lacking in rule and laws that their manager can exploit them like this, not because they are lacking in cognitive abilities
@@markhylis9561 Why take the job and continue to work there?
It's a good thing they have that alarm. Think how dangerous it would be with out it.
Safety is our 97th priority !
Taking the meaning of mild steel to a whole 'nother level
I think the conveyor belt is a work of art lol
I always wondered what a Rimworld Compacted Machinery node looked like IRL and here we are.
Воистину эти Боги Огня и Металла укрощают раскаленных до красна стальных "змей"!
It's a good thing there are a lot of workers in that factory since, by the looks of it, they probably lose a couple each shift. 😅
And each shift is short for a few.
Those on conveyor belt looks like working in the middle of their brake :D
Seems totally safe. What could go wrong?
Amazing. This work is incredibly dangerous, and the loose clothing that they all wear increases the risk.
It's better that they don't wear clothes
@@polarspirit is that supposed to be funny?
as long as they don't get caught up in the machinery, loose clothing reduces contact with the metal in case of a strike
@@tomboysupremacist There is plenty of machinery for their clothing to get caught in - uncovered chains, for example.
@@gibbogle9486 also its probably very thin, rippable fabric considering this is pakistan
Imagine having a space program and this is how you make your fittings.
The fuel it must take to make it so hot 🔥🔥
Imagine your first day on the job and told "you will be grabbing this red hot rod which is moving and put it in this part of the machine".
The health and safety record for this place could have its own TV show...
Love that they never question their safety
got to love an easily replaceable workforce. you can do anything you want and if they mouth off, replace them.
@@noosebrother who can do anything they want? im confused
@@princesspumpkinpanty the "who" being any employer with a relaxed attitude towards employee safety.
So this is where they make lightsabers?
Thank God for that warning buzzer....
I'm so glad I'm Canadian.
These man are brave!! They works so hard. God bless this gentleman!
All i see is stupid pajeets destroying the climate.
They have no option. Nobody choose work so unsafe.
Makes me SO GRATEFUL i was born in the USA! Dam i have it good
Whenever I hear someone say "God bless the USA" I always think "Why? We're not the ones who need it".
Not a cell phone in sight, just some iron workers enjoying the moment
I dont think they particularly enjoy it and I understand the phone sentiment but this is more like they cant even pull it out beacause workload and risks of injury, I worked with melted copper and even drop of it on skin is very unpleasant for few days
@@ahoj4480 my comment was a sarcastic joke dude. It looks like hell.
@@jonsmith6331 Sorry, sounded genuine, some people might think like that :D
respect for all those workers
This is insane. Kudos to the workers. Workplace accidents must be commonplace. Clearly the owners have zero repercussions, most don't have even basic eye protection...
Respect to these guys who do very dangerous work. If someone fell in the crucible by accident, they wouldn't even find him. It'd be like: "Where's Baljinder?" "No idea, maybe he went to lunch."
oh, they would find him. people don't sink into molten metal. theres more that would happen but it's not pretty.
@@Achonas Dang. That's actually worse. 🤦♂️
They trow his corpse to the foundry
Entire body would explode from the almost instant vaporization of the bodies water to a cloud of steam. Molten iron would fly everywhere from the explosion, then an instant later a cloud of white smoke would be ignited into a fireball and the place would smell like a BBQ joint. Absolutely nothing would remain of the worker in less than 2-3 minutes. I have witnessed a dead pig being thrown into a very large ladle of molten iron, the weight was approximately that of a human. I was about 200' away and I wished I had been further away. It was amazing, disturbing, gross and yet interesting in a very dramatic way all at once.
High carbon, low luck steel
It’s amazing to see them slinging all this nope rope around their feet.
Suddenly I make enough.
So, that's how light sabers are actually built.
That's someone's father, brother, uncle working hard to put food on the table or provide needs ❤️
Sure is, maybe someone should get them some eye and ear protection at the very least.
They’re working without PPE so that the billionaire that owns the plant can spend more money on his yacht and other pointless shit
doesnt really look like hard work, just dangerous work
@@ThermalSpace doing that all day, is hard work. Cotton picking doesnt look like hard work, but bent over for hours on end is tough. You'd be surprised what kind of seemingly easy tasks become way harder when you have to do them 500 times per day, with speed without ample breaks, perhaps in an uncomfortable position, or even like these fellas, dodging molten metal all day, on their feet all day with zero comfort.
Rebar tying, concrete workers, form workers, roofers, miners, typical hard workers, sure this isnt as hard as that, but it's up there, it's above retail staff, baristas, city workers and 100% of people who work in offices, this is tougher work than MANY jobs, that's for dang sure.
I'm sure every sons, brothers, etc... Don't want his relatives die or get bad injured....
This is mesmerizing.
Thanks Allah they follow all the safety standards and regulations 😎
Mad respect to these hard workers.
I think they need higher wages and some safer working environment instead of you respect. This is just exploitation.
@@Nobody-Nowhere holy molly, thank you for the voice of sanity. this is how I see a wet dream of libertarians. this is reality vs their imaginations. they are convinced totally free market will evolve to something beautiful probably because they take modern western standards as the starting point and not take into consideration there's eastern asian states like pakistan or india where lack of work standards and safety regulations leads to simply exploiting people and putting them at risk for maximizing the profits and minimizing the labor costs. working hard as in physically hard shouldn't be praised it should be felt sorry for and eliminated wherever possible.
@@Nobody-Nowhere What you say is true but I think the OP’s point is that these guys are getting the job done regardless.
@@Nobody-Nowhere That is precisely why many western companies move their manufacturing to places like India, China, etc that don't have an equivalent thing like OSHA, worker's rights, and a minimum wage.
XXI century and they are stupid enough to work like that. Thanks to that we rich in west
Keep up the production and watch out for the red glowing steel snakes! 🐍
Man if that metal touches those guys that's definitely gonna leave a bad burn mark
the most relaxed factory in asia..
Nah, here in Nakajima steel factory in Japan is more chilled.
That’s high quality steel.
I commend those guys for their bravery.
I miss factory work, it’s hard and it’s terrible, but I still miss the feeling of accomplishing real tasks day after day.
Slave mindset
Factory work is awful. It s soul sucking, it’s boring, it’s mind numbing. I’ve worked for Raytheon, Alcoa and Leupold. No more factories for me. Can’t stand it lol
@@kw2519 Worked in all kinds of factorys my life. I`m glad i made it out of this.
@@ikelevermann1491 glad you did too. It’s just not my style of work. Now I get $100K+ at a job shop making components for the semiconductor industry. With two DMU50 5axis mills at my disposal
@@kw2519 you probably sucked at it.
Where's the OSHA guy when you need him lol.
This process was amazing in 1820, yes
pretty chill job
What grade of steel is it....
Yes
D- grade
This is the Pakistan iron factory 🤔🤔🤔🤔🤔🤔🤔
The best labor that $0.30 an hour can buy
Hats off to them... ❤❤
Cause itna hard work karna simple logo k baat nahi hay... 😟🥺
Боже, первобытные технологии ... А если в глаза брызнет... Даже щитков нет, ужас! Раскаленные заготовки на полу, искры окалины, а рабочие в сандалях на босу ногу! Что нам не показывают? Как пострадавших добавляют к расплаву при плавке металлолома, как для науглероживания стали или как "легирующую" добавку )))
У них там по городу леопарды ходят,подумаешь какие то там искорки.😘
I just love their PPEs!
Especially the one at 6:00! Reminded me of a Tusken Raider. XD
1:44 The safety inspector
Eles são mestres em segurança no trabalho! kkkkkkkkk