Lucky8's DIY Guide: Bumper Trim & Intercooler Relocation on a Defender L663

Welcome to another expert tutorial by Lucky8! In this video, we tackle a common challenge faced by Defender L663 owners looking to accommodate larger tires: trimming the front bumper and relocating the front intercoolers.
From start to finish, we guide you step-by-step. Not only will we demonstrate how to efficiently cut and clear the plastic to make space, but we'll also show you the proper way to space off the cooler. To wrap it all up, we introduce our specially designed relocation bracket to ensure everything is securely put back together.
If you're aiming to enhance your Defender L663 for off-roading adventures or simply love larger tires, this video is a must-watch! Don't forget to like, share, and subscribe for more invaluable automotive guides by Lucky8.

[@VnazT]

Should have come like this from the factory

[@Lucky8]

I do wish the wheel wells were much larger

[@michaeldang5709]

Where can we find the bracket in the video?

[@theasiamtmgroup]

Thanks for this video. I have a question, as always. In your vast Defender experience, do you know what the smallest sized wheel and largest sized tyre fits, without any vehicle modification on the V8 version?

[@Lucky8]

We had to opt for 20-inch wheels because the 18-inch ones were rubbing against the larger front calipers of the V8. Regarding tire diameter, 33 inches is about the maximum you can fit without needing to trim, although this can vary slightly depending on the manufacturer

[@guillermoislas8122]

Great solution for the normal plastic bumper. What about if the bumper is painted like in the X trim level? And what about the rubbing in the back

[@Lucky8]

We've done this on the X version, and it works the same

[@richardguse3410]

Do you regear for 35 inch tires, or, have you already done so? I'm a new subscriber and considering a new Defender. My last L/R was a Series 2A.

[@Lucky8]

With the 6 cylinder and 8 cylinder, we have found no reason to re-gear
Congratulations on your new Defender. They're almost the same as your series 2a except for the seats will be dry and your elbows won't hurt.
:)

[@abcd22400]

Without body cut, can wear 35' tires?

[@Lucky8]

correct
Just the front bumper plastic

[@TheDefenderSisu]

Now I just have to find a way to get to New York.

[@Lucky8]

If you're serious, we can assist you with shipping. We do it all the time.