From Trash to Tech: Resurrecting a PD Charger with 3D Printing

Ever had a broken PD charger and didn't know what to do with it? In this video, I will show you how I create a brand-new shell for a damaged PD charger instead of consigning it to the trash.
The PD charger featured in this video is no longer in production. But I hope this video sparks ideas on how to repair and repurpose electronics using a 3D printer instead of discarding them. Choosing to fix and upgrade gadgets rather than replace them can contribute to reducing electronic waste, helping to save the Earth one device at a time.
🌐 MAIN PROJECT PAGE: tinyurl.com/pd...
⚙️ COMPONENTS FOR THIS PROJECT:
● IEC320 C8 AC Socket: s.click.aliexp...
● KCD1 Rocker Switch: s.click.aliexp...
● Button Head M3 10mm Screws (2x):
● Button Head M3 8mm Screws (4x):
🖨️ 3D PRINT PARTS
● Printable.com: www.printables...
● Thingiverse.com: www.thingivers...
🛠️ TOOL I USE IN THIS PROJECT:
● ARROWMAX Electric Cordless Screwdriver (SES): s.click.aliexp...
● Yihua Desoldering Iron: s.click.aliexp...
● FNB38 USB tester: s.click.aliexp...
● DIY 120 mm Soldering Fume Extractor: simplymaker.ne...
● DIY Makita T12 Soldering Station: simplymaker.ne...
🧵 FILAMENT USE IN THIS PROJECT
● eSun PETG: s.click.aliexp...
● eSun PLA+: s.click.aliexp...
👍 SHOW YOUR SUPPORT:
If you're passionate about sustainability and tech makeovers, hit the thumbs up, subscribe, and ring the notification bell for more DIY projects. Share your thoughts and project ideas in the comments below - your creativity fuels this community!
🔗 CONNECT WITH ME:
● Facebook: / simplymakerth
● Instagram: / simplymakerth
● Website: www.simplymake...
DISCLAIMER: This video and description contain affiliate links that support our channel. We are not responsible for any losses, damage, or injury in connection with the use of our content.
WARNING: This project involves working with AC power, which can be dangerous and potentially lethal if proper safety precautions are not taken. Please ensure that you have a solid understanding of electrical safety before attempting this project. If you are unsure or uncomfortable working with AC power, please seek the assistance of a qualified electrician. Always disconnect the power source and discharge any capacitors before working on any electrical circuit. Failure to take appropriate safety measures can result in serious injury or death.

[@Altirix_]

yep, i did the same, an old PD hub had the usb c port damaged due to tugging, turns out it was only held by the soldered pins and was not soldered at the casing to the pcb. thankfully it was an easy job as the pd port was soldered on a breakout board. had to saw the case open to replace it and print a new top cover for it. works like new

[@KinAng-t8e]

Good idea

[@chrisagu28]

This is the inspiration I needed as I have a PD charger that is broken similar to yours. I will be definitely be something similar. What software did you use to draft up the design?

[@simplymaker]

That's awesome to hear! I used Onshape for the design, but I think the provided STEP file can be easily edited with most CAD software.
And if you're planning to use my model, please double-check your PCB dimensions with the provided diagram to make sure it fits. We wouldn't want any unexpected surprises! 😊 Happy creating! 👍

[@parstolpediamant3942]

Love your videos!
What screwdriver is that you use? Do you recommend it?

[@simplymaker]

The electric one?
ARROWMAX Electric Cordless Screwdriver (SES): s.click.aliexpress.com/e/_DEVKbNN

[@d46512]

That's great. The real question is how you measured the dimensions and positions of components on the board.

[@simplymaker]

I just used a digital caliper to manually measure the dimensions and positions of components on the PCB and added a bit of slack (0.2 - 0.5mm) to ensure a comfortable fit.

[@smileyface8124]

could you use your real voice instead of tts?

[@simplymaker]

I have to use TTS since English isn't my first language, and it helps me communicate more clearly. I’ll keep the suggestion in mind for future improvement. Thanks for understanding! 😊

[@smileyface8124]

ok @@simplymaker