I love you and all your tools. Will you marry me? I know you are married with kids but I will divorce you as soon as you fix my camper so your wife wont anything know about me. LOL. Great job.
Haha! That's got to be one of the best comments I have gotten yet. I'd love to come fix your camper, but I have too many projects of my own going on. I appreciate the offer though.
@@GoMidwestFishing Well, to be honest I am mostly in love with all of your tools and your mad skills of fixing things. I guess I will be your part time video girlfriend watching pop up camper remodels. LOL. Be blessed.
@@lollypop4137 If that's what you like, I have a few other videos on a different channel that you might find interesting. In this one, I built a front end loader bed with an electrical panel: ruclips.net/video/rjnoE4GxL2g/видео.html
Quite the DIY Project!! Like the structural upgrade to the Roof & short of a falling object compromising the Superflex you should get a lot of years of enjoyment from the upgrade.....Well done!!
Your Reno job was fantastic! Looks good! The only thing I saw that I would add for future viewers is 3 things: 1. The covering material along the sides should be overlapped by the top for water protection like a standard roof shingle 2. The overlap of wood frame on the ends causing your closed clearance issue could have been fixed by making the end piece attached on the outside of the side pieces vs inside the outside pieces. That 1/2 inch of clearance could have fixed the problem, or might not. Not an easy thing to say, but you did overcome that by changing to the smaller mattress. 3. An RV sealant like Dicor Lap sealant is better than regular silicon because of the quality and type of the sealant. All of that is subjective, and hindsight of the viewer, you did a very great job and looks like it will stand the test of time. Overall a really great video that kept my attention and looks like you have yourself a very suitable camper that will keep you dry in the rain! Good job, hope it keeps you happy! Happy fishing and happy camping!
Wow... thanks for the great review and tips. I completely agree on overlapping the sides. It was in the plans and I completely forgot until it was too late. I learned a lot making this roof and would change a few things next time. Hopefully you learned from my mistakes. I think my best decision was using the superflex. It was easy to use and is holding up well.
Great build! I just purchased my first pop-up, a 2000 Skamper Vision 23c. I'm about to tackle a full roof rebuild and this was great info and inspiration!
Hi Stephen. I had a lot of fun building this one. Obviously I learned a few things along the way. Hopefully you can learn from my mistakes and build one even better!
Well done! I was impressed with how you pushed through issues as they popped up and got it done. I need to rebuild my rock wood high wall roof and was concerned about not knowing anything about how they are constructed. Your video walked me through potential pitfalls and answered so many questions, now on to my own build! Thank you!
Good to hear! The best way to learn something is to just do it. I enjoy the trial and error process. I start with a vision in my head and make adjustments along the way. Its usually not perfect the first time around, but I get the job done, and next time I'll know what I'm doing. Good luck on your project. (I love your channel name)
I just copied your top for my rockwood. came out pretty well. bout killed myself putting paneling on ceiling. I was feeling pretty slack since it took me 3 weeks, till I read your video was 3 months. Thanks for your video. My challenge was that the wood was rotted and missing so I couldn't get accurate measurements. So.. I did what any hillbilly would do, I guessed. Came out fine. Thank you so much...
So glad to hear it helped. Its a big project. Three weeks is really quick! I believe the roof I replaced was homemade as well (and not made very good), So I didn't trust its measurements. I got boards that were a little too long, then put them in place and marked where it looked good. From a distance, you wouldn't know it wasn't factory. In the end, its just a camper, and its good enough for me. I'm curious how the paneling on your ceiling looks. Mine got wavy. Did you use standard wood paneling?
Enjoyed this a lot. If nothing but an insight as to what you will see when tearing apart and definitely gives you a chance to see what you would do differently or the same. I have a Jayco 1006 that I bought for $500. It was used heavily and stored outside before I bought it. I have used it for four years now and it has no frame left around the top. Roof seems intact but who knows. After watching your video I think I can manage to repair it. If I can manage to repair it and make it watertight again at least I can sell it someday instead of just having trash it somehow. Thanks.
I'm glad it helped. The Superflex worked great. I highly recommend it. On the interior, I learned that paneling will develop ripples without a backing. If you can find interior ceiling panels for campers, do that instead.
Thanks for the comment. I assume you are talking about breaking the cover off the electrical panel. My struggles with the electrical system is a whole other video I've been debating on making. It's amazing the problems a broken ground wire will create!
I think you did a great job with the roof rebuild. I'm definitely going to use some of your ideas for mine. My only critique is how the AC was installed. The caulk will most likely fail at some point. They make a gasket that goes under it. That is why the AC has those 4 long bolts to compress the gasket and make a watertight seal. Like I said everything else was great. Thanks for making this. I am considering making my own videos when I start on mine. Happy Camping.
Thanks for the tips! I didn't know they made a gasket for the A/C. This roof was previously rebuilt, so I wasn't able to see what it was like from the factory. Good luck on your build!
I was thinking the same thing! A/C will be the roof's only bad spot. I have a Jayco 1206 and am going to re-do the entire roof for sure! The stuff the second owner used on the outside would be great as a ceiling!
Great Video........thank you for all of the information.....I am on the road to getting knee deep into the world of pop up camper remodel and repair......
I'm glad you found it helpful. You never know if its right until you do it. For me, this was a big experiment. Never did it before, and I learned a lot. Hopefully you can learn from some of my mistakes.
That's awesome! I grew up in Birchwood, WI. I currently live in Stillwater, MN. Don't worry, I'm still a Packer fan. I have many more camper repair videos coming up. I'm in the process of replacing the canvas on it now. Thanks for watching.
Nice job. The only thing missing is 200 watts of solar panels on the roof. Thanks for posting this. I can almost see the gears in your head spinning when you are problem solving. LOL. Better than new!
Haha. You totally get my way of thinking. I just start working and figure it out as I go. It was a fun project and I learned a lot. I have been considering solar. I have a group 30 AGM battery that provides enough power for 5 days of camping, so it hasn't been needed. Although now that I record everything, I have many batteries to recharge, so solar would come in handy. You might see a video about installing solar in the spring. I appreciate the comment.
I'm going to definitely look into the superflex for my pop up camper. I think i'm going to completely remove the roof top ac as I don't want to bother with the thing when there are portable ACS I can put on the inside of my camper.
Hi Kurtis. The rooftop AC is very heavy and makes the roof build more complex. If you're good without it, then it will make things much easier. I was very happy with the superflex. It was easy to work with and held up well. Good luck on the build!
Handy fella! Only thing I would’ve done differently would be to drape the top super flex over the sides after I put the side flex pieces on for drainage.. other than that looks great and way more sturdier..
It was definitely a learning experience. I planned on draping the superflex over the side, but the shape of the roof made it bunch up, so that's why I ended up doing it like that. Probably the biggest thing I learned is that I'm never going to own a pop up camper again. They are a lot of work to set up. I've switched to a small travel trailer and its been great!
I just finished today reattaching the canvas to my Palomino after rebuilding my roof. In my case the top was in good shape but all 4 sides were rotten wood
That happens a lot where the sides rot. I have a truck camper that has rotten sides. I hope to fix that next summer. I hope your project turned out well.
Thank you for this video! We are currently working on ours and this provides a wonderful guide. What are your thoughts on cedar sides, wood for structure? It’s rot/water resistant properties make it appealing. I would love some insight. Thanks
Cedar is always a good choice for rot resistance. I was building this on a budget, so I went with pine. Since it is covered with the superflex and I keep it stored inside my shed, it worked for me. If you store yours outside and don't mind spending the extra money for cedar, then that would be a good choice. I needed a 14 foot long board for the sides, which was difficult to find, so that might also influence our decision. Good luck on the build!
Can’t believe more people haven’t viewed this yet, great job! Love the garage/ barn, my basement garage is smaller but will have to do. I own an 01 Starcraft which I just confirmed needs new sides and probably top of roof. I’m waiting to do this as I’ll be doing it on my days off and after work. How much time did this take? Are you happy with roof covering? Thanks
Thanks for the comment. It took a month to complete. I didn't work on it every day, but probably 3-4 days a week. I camped with it twice now and it works great. The superflex was really easy to work with, and the best part is that it is seamless. Thanks for watching!
Liked your rebuild, from something to completely gutted. The new sides as well as the frame etc worked out really well. Even gluing the new top membrane on it went well. I was a bit concerned at first when you got up on the roof with the refitting the air Con, though you were going to rip the waterproof membrane when you dragged the Air Con across to you. We saw how solid the roof is. when you had problems with the mattress, why didn't you lower the bed frame to accommodate the height. Keep up the great work.
Hi Ted. Thanks for the comment. As far as lowering the bed frame, that was not possible. Its only a board on a slide out. There is nowhere to lower it to. I wish it was possible. That would have made things much easier.
Nice job man! We just bought a 96 Jayco Model 10. We took it out once so far this year. A couple of the corners have some bad rot in them, If not for watching your video I wouldn't have a clue as to what to do about it. Thanks!
So glad to hear. I definitely learned a lot doing it. I'm not saying I did everything right, but if it helps someone out, then it was all worth it. Thanks for watching. I appreciate the comment.
Thanks. If you would like to see it fully set up, I made a video where I replaced the canvas. I show it fully set up outside in the beginning of the video. See it here: ruclips.net/video/zMZ_IAELmOY/видео.html
Think you s/h put caulking in the screw holes and around the bases of the roof racks. Alot of work to allow a point of entry for moisture. Awesome job enjoyed the video.
Hi Christopher. The base of the roof rack has a rubber seal that should prevent ay water from getting close to the screw holes, which is why I didn't caulk it. I guess it can never hurt though. I appreciate the feedback. Thanks for watching!
Excellent job!! If you could please indulge me by answering a few questions. Where did you source your 14' side boards? What is the thickness of the plywood you used for the outer top? Do you have a link for your lights?
No problem. The side boards are 1x14 pine boards that are 3/4 in thick. I got them from Menards in Stillwater Minnesota. Menards had them in stock. Other stores like lowes or home depot have them, but may be special order. The plywood I put on top was 1/4 inch. It's just strong enough to support my weight, without adding too much weight. I got the lights off amazon. You can search 12 volt led camper lights. Here is the link to the ones I bought: www.amazon.com/Leisure-LED-Interior-4000-4500K-48X2835SMD/dp/B0733RQDXL/ref=sr_1_6?crid=2JT1I8WNE5TS9&keywords=12+volt+camper+lights+led&qid=1567467803&s=gateway&sprefix=12+volt+camper+lights%2Caps%2C186&sr=8-6
THANK YOU SO MUCH..I BOUGHT ONE FOR 500. AND IM WORKING ON IT NOW. SO IM STARTING TO STRIP MINE BECAUSE OF THE WOOD ROTT. LOTS OF REPLACEMENT BUT I KNOW WE CAN DO IT.
@@GoMidwestFishing Omg you replied..it was on the back burner lol. I lost the canvas in storage. I just found it yesterday and looked you up again. Im so happy you make these videos..im redoing the canvas and the roof..you are truly amazing...thank you.
Thanks for the comment. I'm happy you enjoyed it. This was my first experience with a rooftop AC unit. I'm not sure what different ones offer. My only suggestion is to check the power consumption. Most campsites are limited to 30 amps, and sometimes 15 amps. You don't want your AC unit using most of that.
Great size camper and looks fantastic what you have done. Leaky roof seems quite common on a few different brands of campers, especially the older models . I believe storage, as you say has a lot to do with it. Your clip, helped me to decide to change the original design of 2 x Stucco sheets with a seam down the middle..Rather have your one piece plywood. What thicken is it please? We have made the sides deeper to allow for the thicker mattress. Thank you :)
I used 1/4 inch plywood. It was a good compromise of strength to weight. It was strong enough to walk on top of. The Styrofoam underneath seems to keep it rigid enough to support lots of weight. I'm happy to hear you made the roof thicker for the mattress. That was the biggest issue I would have done different if I was to do it over again. Thanks for the comment.
Hi Randy. Great job. I have a quick question. Do you know how the new roof effected the overall weight? I'm sure it added a bit, but do you know how much. Thanks, John.
I don't know exact weights, but I'm sure it added some weight. It still lifts up fine. The lift system is a bit sticky though, so I will take that apart and grease it up good. That should make it work much smoother. (that will be a separate video) I'm pretty sure the roof I took off was also home built, so I don't really know how the original roof was made or how its weight would compare.
doing second roof. FYI. I used 2x2's metal studs to encase the wood ones.Light weight ,no rot, xtra strong! the wood studs slipped perfectly into the metal ones.
Gotta admit I was skeptical that this would turn out even half-way decent. But it turned out great! I might prime and paint all the wood before assembly. That might help if there's another leak. You can order replacement canvas.
Thanks! After using it a couple of times, the canvas over the beds does leak a little, even though I patched a few holes. I plan on putting new canvas over the beds next spring.
Great thinking on the canvas over the beds ends . I have a pic of a camper with awnings above the bunk ends and they were pegged out on poles. That would help with the leak and keep the camper cooler . They called them Flys. Sorry dont know how to post a pic. Would be easy to add above your bunk ends. create air between the two canvas. @@GoMidwestFishing
I watched the rebuild of Randes pop up camper what is the best suggestion for replacing joists on ceiling. I wish there was some sort of metal that would fasten. Any suggestions on wood or metal that would work best. I ripped some deck boards and they already bowed down.
Hi George. As you know, I used 2x3 lumber. It held up well and I could even walk on top of it. The downside is extra weight and thickness of the ceiling. I would also love to know if there is a better alternative for ceiling joists. If anyone has suggestions, please let us know.
Sorry, I just found your comment. I've used the camper several times now and it works great. I just put new canvas on it too so it feels like a new camper.
I'm getting ready to rebuild a roof for my 01 pop up due to water damage. I noticed yours had pine boards and are being replaced with pine. Were the old ones warped any? My experience from wood working with pine is as the moister is up and dryes they warp.
The boards I took out were not warped. I replaced them because I just wanted to start over with a new design. If your roof doesn't leak, then the boards should never really get wet. I can see a board by itself getting warped, but when built as a frame, and all the boards are connected together, I believe that helps hold them all straight. Thanks for your comment!
Yes, I sealed all the corners or anywhere water might get in. I have since sold this camper, but it never leaked for the year I had it. Thanks for watching.
I know someone else asked thar same question. I put the link in a response to them. Im out camping right now, but can look it up when I get home. Good luck on the build!
I put links to the superflex in the description. Most of the materials can be found at your local hardware store. Its been a while since I did this, so I don't remember all the parts I used. I know the trim pieces were hard to find, so I refinished the ones I took off. Other than that, the corners were the only other thing that might be hard to find. I only found one place that had them. Here is the link to that. www.hannarv.com/P/18424/ReplacementRoofCornersForPopUpCamperRoofPlasticCornerCapsSetof4FitsForestRiverRockwoodFlagstaff
I did this a couple years ago, so I don't remember all the parts I used. Most of it was just lumber and bolts from home depot. I should have a link to the superflex in the description. I couldn't find the trim pieces anywhere. The corners were also a hard find, but I did find one place that sold them. (can't remember where) Sorry, wish I could be more helpful. Since the pandemic, everything seems harder to find.
Its been a while since I did this, so I don't remember all the specs. I believe I spaced them at 24 inches. I put the AC at the high point on the roof, so all the water would drain away from it. Its probably best to keep the AC near the center to balance the weight since the roof moves up and down. Good luck on your repair!
Hi Wes. I don't have a list, but I do have a link to the superflex in the description. It comes with a complete kit with everything you need to do the roof. As far as the rest of it, its just standard lumber and bolts you can find at home depot or similar store. I had a hard time finding trim pieces, so you might have to search for those. For the interior ceiling, I used a wood paneling. It ended up being wavy. You will need to have some kind of backing for the paneling, or use a different material. Good luck with the build!
Just purchased out first 2010 Jayco Jay Series 1206. Someone butchered the floor instead of repairing correctly. I am going to replace with treated 3/4" plywood. I am wondering if there's any math or placement to make the rails correct? Seems someone slapped this all back together and never finished. I'd like to replace all cables such as you did, I also called Jayco for parts and Diagrams. Their diagrams are not very detailed. Like to know what rails go where with whst pulleys. Also, one for the 4 stage lift tubes has been cut and I am trying to figure out how to replace it. Once that's figured out, I need to change one which has been flaired out in assume from torque. Great video, made me a lot more confident!!!
I found the diagrams are never detailed enough to figure out exactly what to do. I'm not sure what to tell you other than do what you think will work. As long as it holds together and works, all is good.
Good to know. I couldn't find the type of ceiling panels that are made for campers, so I tried paneling. I even used the plywood type, (not the MDF) as someone had suggested. Another lesson learned!
I only kept that camper for a year after I installed the superflex. It held up great for as long as I had it. I was impressed with the stuff and would use it again.
My camper is the same size 14×7 I am redoing my roof. The problem I am running into is finding a long enough wood the 14' what did you buy and who did you buy it from
Hi Beverly. That was an issue for me too. I had to special order the side pieces from Menards. They generally don't stock that size in the store. Good luck on your build.
what is the thickness of the plywood you used. I am redoing my roof as well. It is a 2008 Rockwood Freedom 1910. Great video I have view it 5 times. Thank you.
Hi Michael. I used 1/4 inch plywood underlayment. With the 2x3 frame and the Styrofoam between, it was solid enough to walk on yet lightweight. On the interior ceiling, I used wood paneling which didn't work out so well. Paneling needs a backer board or it won't lay flat. Thanks for all the views!
I wish I could give you a good answer for that, but all I can do is estimate it. I made it more sturdy than the original, so I'm sure it weighs more, but I really don't feel like it added a whole lot more weight. I think the air conditioner is the heaviest part of the roof. The electric winch still lifted it the same, so even if it weighed more, it didn't seem to matter.
Mind me asking i need do the same thing to my popup i dont have air on top. About how much you got in this and ware did you buy the rooftop please help send me a link thanks you did a great job.
Sorry, I didn't keep track of all the materials I used, but here are some of the bigger items. The outside frame was 1x12x14 pine boards on the sides, and 1x8x8 on the ends. Then I used 2x3's for the crossmembers. I put 1/4 inch plywood on top, covered by superflex. For the inside ceiling I used paneling, which I learned needs a backing or it will warp. I ordered the corner caps online, and the led lighting was from amazon. If you have any specific questions, feel free to ask.
I know this was a while back, but do you know your cost estimate for this job to re-do the roof? Looking to do this as well, trying to weigh if it'll be work the investment to completely redo everything like you did here. Thanks!
I think I recall it costing around $1000. I also bought new foam for the seats, and new lights, etc. I'm not sure if that was included in the cost of the roof. Lumber prices have gone up dramatically too, so you'll have to factor that in as well. Good luck!
I love you and all your tools. Will you marry me? I know you are married with kids but I will divorce you as soon as you fix my camper so your wife wont anything know about me. LOL. Great job.
Haha! That's got to be one of the best comments I have gotten yet. I'd love to come fix your camper, but I have too many projects of my own going on. I appreciate the offer though.
@@GoMidwestFishing Well, to be honest I am mostly in love with all of your tools and your mad skills of fixing things. I guess I will be your part time video girlfriend watching pop up camper remodels. LOL. Be blessed.
@@lollypop4137 If that's what you like, I have a few other videos on a different channel that you might find interesting. In this one, I built a front end loader bed with an electrical panel: ruclips.net/video/rjnoE4GxL2g/видео.html
You did an awesome job! Now I just need to get the superflex and fix mine! Thanks!!
Wow, You did a fantastic job! Usually, I get bored with longer videos but I watched this from beginning to end
Yeah, it ended up much longer than I expected. Thanks for watching!
Quite the DIY Project!! Like the structural upgrade to the Roof & short of a falling object compromising the Superflex you should get a lot of years of enjoyment from the upgrade.....Well done!!
I will be taking it camping on Friday, so I will get to test it out. I appreciate the comment!
Your Reno job was fantastic! Looks good! The only thing I saw that I would add for future viewers is 3 things:
1. The covering material along the sides should be overlapped by the top for water protection like a standard roof shingle
2. The overlap of wood frame on the ends causing your closed clearance issue could have been fixed by making the end piece attached on the outside of the side pieces vs inside the outside pieces. That 1/2 inch of clearance could have fixed the problem, or might not. Not an easy thing to say, but you did overcome that by changing to the smaller mattress.
3. An RV sealant like Dicor Lap sealant is better than regular silicon because of the quality and type of the sealant.
All of that is subjective, and hindsight of the viewer, you did a very great job and looks like it will stand the test of time. Overall a really great video that kept my attention and looks like you have yourself a very suitable camper that will keep you dry in the rain! Good job, hope it keeps you happy! Happy fishing and happy camping!
Wow... thanks for the great review and tips. I completely agree on overlapping the sides. It was in the plans and I completely forgot until it was too late. I learned a lot making this roof and would change a few things next time. Hopefully you learned from my mistakes. I think my best decision was using the superflex. It was easy to use and is holding up well.
Thank you for a great video! One of the best popup roof repair videos i've seen on RUclips.
Thanks for the comment. It means a lot.
What size boards did you use for the framing of the roof?
Great build! I just purchased my first pop-up, a 2000 Skamper Vision 23c. I'm about to tackle a full roof rebuild and this was great info and inspiration!
Hi Stephen. I had a lot of fun building this one. Obviously I learned a few things along the way. Hopefully you can learn from my mistakes and build one even better!
Well done! I was impressed with how you pushed through issues as they popped up and got it done. I need to rebuild my rock wood high wall roof and was concerned about not knowing anything about how they are constructed. Your video walked me through potential pitfalls and answered so many questions, now on to my own build! Thank you!
Good to hear! The best way to learn something is to just do it. I enjoy the trial and error process. I start with a vision in my head and make adjustments along the way. Its usually not perfect the first time around, but I get the job done, and next time I'll know what I'm doing. Good luck on your project. (I love your channel name)
I just bought a pop up today. Got it home. It needs a new roof. You gave me some great ideas. Thank you. Awesome work.
Good luck with your build!
Thank you this video is the greatest. Now i can build a new roof for the old pop-up.
I just copied your top for my rockwood. came out pretty well. bout killed myself putting paneling on ceiling. I was feeling pretty slack since it took me 3 weeks, till I read your video was 3 months. Thanks for your video. My challenge was that the wood was rotted and missing so I couldn't get accurate measurements. So.. I did what any hillbilly would do, I guessed. Came out fine. Thank you so much...
So glad to hear it helped. Its a big project. Three weeks is really quick! I believe the roof I replaced was homemade as well (and not made very good), So I didn't trust its measurements. I got boards that were a little too long, then put them in place and marked where it looked good. From a distance, you wouldn't know it wasn't factory. In the end, its just a camper, and its good enough for me. I'm curious how the paneling on your ceiling looks. Mine got wavy. Did you use standard wood paneling?
Thanks for making a video, you did a excellent job.
It looks pretty good. Certainly better than it was.
Awesome video and great Job.
If only these manufacturers would built campers with care and materials you used.
👏👏👏
You would think they would last longer, but so many of them have leaking roofs. I appreciate the kind comment.
Outstanding!
Thanks for video. Great tips and tricks to get the job done. I'll be starting on my roof soon.
Good luck on the build and thanks for watching!
love at first sight!! YOUVE SAVED ME
I'm glad it helped!
Wow man excellent job, looks great. Thanks for the video
Hi Timothy. Thanks for watching! It was definitely a learning experience, but it turned out good in the end.
Looks great nice work
Great job!
Great video, thanks for sharing your rebuild.
Thanks Nathan. I appreciate you watching.
You are doing great job brother! Awesome project ✅
Thanks for the comment
Beautiful view of the snow brother you did a great job you roof is now super strong.
Thanks Christopher. I appreciate the comment.
Enjoyed this a lot. If nothing but an insight as to what you will see when tearing apart and definitely gives you a chance to see what you would do differently or the same. I have a Jayco 1006 that I bought for $500. It was used heavily and stored outside before I bought it. I have used it for four years now and it has no frame left around the top. Roof seems intact but who knows. After watching your video I think I can manage to repair it. If I can manage to repair it and make it watertight again at least I can sell it someday instead of just having trash it somehow. Thanks.
Thanks for the comment. I didn't know much tearing into it, but I learned a lot. It wasn't too hard, just time consuming.
Great job ! Looks Awesome!
Thanks for the comment
Thank you for this video, I have a Coleman Bayside Elite that is similar to yours. I will be using your video for help with my own camper remodel
I'm glad it helped. The Superflex worked great. I highly recommend it. On the interior, I learned that paneling will develop ripples without a backing. If you can find interior ceiling panels for campers, do that instead.
Awsome job. Looks great 👍🏻👍🏻👍🏻
Thanks Bill.
You did a get job bro. Thanks for posting your repair. This will surely help people with this repair.
Thanks for the comment. It is very much appreciated.
For sure :) Helping me too.
Great Job! A lot of information, thanks!
I hope it helped. Thanks for watching.
Very helpful thanks! Great video!
I'm glad it helped.
4:21 classic whatched several times great vid, just bought one
Thanks for the comment. I assume you are talking about breaking the cover off the electrical panel. My struggles with the electrical system is a whole other video I've been debating on making. It's amazing the problems a broken ground wire will create!
@@GoMidwestFishing I am replacing the same ac/DC converter so I have a spare case if yours did not get fixed.
Nice job
Looks good, nice job.
Thanks for watching
Man nice job and great video thanks for sharing
Thanks. I appreciate the comment.
Fantastic video!!!
Thanks for the comment
Thanks for the inspiration!
You bet! thanks for watching.
Nice work thanks for step by step video log.
Hi Leland. I hope it helped. Thanks for watching.
Awesome job thanks for sharing 👌
Thanks for watching
That came out nice. I gotta redo mine this fall after I get home. I'm a whole lot less intimidated now.
It take some time, but its not too complicated. Go for it!
I think you did a great job with the roof rebuild. I'm definitely going to use some of your ideas for mine. My only critique is how the AC was installed. The caulk will most likely fail at some point. They make a gasket that goes under it. That is why the AC has those 4 long bolts to compress the gasket and make a watertight seal. Like I said everything else was great. Thanks for making this. I am considering making my own videos when I start on mine. Happy Camping.
Thanks for the tips! I didn't know they made a gasket for the A/C. This roof was previously rebuilt, so I wasn't able to see what it was like from the factory. Good luck on your build!
I was thinking the same thing! A/C will be the roof's only bad spot. I have a Jayco 1206 and am going to re-do the entire roof for sure! The stuff the second owner used on the outside would be great as a ceiling!
You did alright in my book 👌👍
Thanks. I appreciate the comment
You did a beautiful job🥰❤❤❤ I love it
Thank you! 🤗
Great Video........thank you for all of the information.....I am on the road to getting knee deep into the world of pop up camper remodel and repair......
Hi Lisa. Welcome to the channel. Luckily campers aren't too complicated, so dig in and learn as you go. That's what I do. Thanks for watching.
In case you're interested, I just made a video on replacing the canvas on this camper. ruclips.net/video/zMZ_IAELmOY/видео.html
You’ve got serious skills, cool tools, and a really nice income stream! Jealous of them all! Nice job!!!!
Thank you very much! I appreciate the comment.
Thanks for the video. Working on the same type of project and it has sent me in a different direction. Hope its the right one. Thanks!
I'm glad you found it helpful. You never know if its right until you do it. For me, this was a big experiment. Never did it before, and I learned a lot. Hopefully you can learn from some of my mistakes.
Great Job !
I appreciate the comment
That is a nice garage!
Thanks. I do enjoy having a large shed to park all my toys in. I don't like stuff sitting outside all winter long. Thanks for watching.
Good job 👏🏻
Thanks 😁
AWESOME!!!!!You have inspired me to do mine now. I have a huge twin axle pop up Jayco. Looks like you live in WI. Me too, in Mukwonago
That's awesome! I grew up in Birchwood, WI. I currently live in Stillwater, MN. Don't worry, I'm still a Packer fan. I have many more camper repair videos coming up. I'm in the process of replacing the canvas on it now. Thanks for watching.
11 out of 10 on this project
I appreciate the high score!
Looks like it turned out great! Id say a good deal for a $1000 camper!!
It turned out great. Hey... shouldn't you be studying?
Nice job. The only thing missing is 200 watts of solar panels on the roof. Thanks for posting this. I can almost see the gears in your head spinning when you are problem solving. LOL. Better than new!
Haha. You totally get my way of thinking. I just start working and figure it out as I go. It was a fun project and I learned a lot. I have been considering solar. I have a group 30 AGM battery that provides enough power for 5 days of camping, so it hasn't been needed. Although now that I record everything, I have many batteries to recharge, so solar would come in handy. You might see a video about installing solar in the spring. I appreciate the comment.
I'm going to definitely look into the superflex for my pop up camper. I think i'm going to completely remove the roof top ac as I don't want to bother with the thing when there are portable ACS I can put on the inside of my camper.
Hi Kurtis. The rooftop AC is very heavy and makes the roof build more complex. If you're good without it, then it will make things much easier. I was very happy with the superflex. It was easy to work with and held up well. Good luck on the build!
"'WE'RE CAMPIN', WHO CARES"..........BEAUTIFUL!
I'm all about function when it comes to camping. I'm not too worried about how good it looks. Thanks for watching!
Safety second I always say!!!
Other than that good job.
Handy fella! Only thing I would’ve done differently would be to drape the top super flex over the sides after I put the side flex pieces on for drainage.. other than that looks great and way more sturdier..
It was definitely a learning experience. I planned on draping the superflex over the side, but the shape of the roof made it bunch up, so that's why I ended up doing it like that. Probably the biggest thing I learned is that I'm never going to own a pop up camper again. They are a lot of work to set up. I've switched to a small travel trailer and its been great!
Thanks for the video. How is your roof holding up?
I just finished today reattaching the canvas to my Palomino after rebuilding my roof. In my case the top was in good shape but all 4 sides were rotten wood
That happens a lot where the sides rot. I have a truck camper that has rotten sides. I hope to fix that next summer. I hope your project turned out well.
Thank you for this video! We are currently working on ours and this provides a wonderful guide. What are your thoughts on cedar sides, wood for structure? It’s rot/water resistant properties make it appealing. I would love some insight.
Thanks
Cedar is always a good choice for rot resistance. I was building this on a budget, so I went with pine. Since it is covered with the superflex and I keep it stored inside my shed, it worked for me. If you store yours outside and don't mind spending the extra money for cedar, then that would be a good choice. I needed a 14 foot long board for the sides, which was difficult to find, so that might also influence our decision. Good luck on the build!
Can’t believe more people haven’t viewed this yet, great job! Love the garage/ barn, my basement garage is smaller but will have to do. I own an 01 Starcraft which I just confirmed needs new sides and probably top of roof. I’m waiting to do this as I’ll be doing it on my days off and after work. How much time did this take?
Are you happy with roof covering?
Thanks
Thanks for the comment. It took a month to complete. I didn't work on it every day, but probably 3-4 days a week. I camped with it twice now and it works great. The superflex was really easy to work with, and the best part is that it is seamless. Thanks for watching!
Liked your rebuild, from something to completely gutted. The new sides as well as the frame etc worked out really well. Even gluing the new top membrane on it went well. I was a bit concerned at first when you got up on the roof with the refitting the air Con, though you were going to rip the waterproof membrane when you dragged the Air Con across to you. We saw how solid the roof is. when you had problems with the mattress, why didn't you lower the bed frame to accommodate the height. Keep up the great work.
Hi Ted. Thanks for the comment. As far as lowering the bed frame, that was not possible. Its only a board on a slide out. There is nowhere to lower it to. I wish it was possible. That would have made things much easier.
Nice job man! We just bought a 96 Jayco Model 10. We took it out once so far this year. A couple of the corners have some bad rot in them, If not for watching your video I wouldn't have a clue as to what to do about it. Thanks!
So glad to hear. I definitely learned a lot doing it. I'm not saying I did everything right, but if it helps someone out, then it was all worth it. Thanks for watching. I appreciate the comment.
Thanks for a good video .
Nice job! I have to do this to my Dutchman 1000d. But I have damage to the sides as well. Not looking forward to it.
I enjoyed the process, but it was a lot of work. It helps to have a buddy with you to piece it together. Good luck on the build!
wish we could see it fully open but it looks great!
Thanks. If you would like to see it fully set up, I made a video where I replaced the canvas. I show it fully set up outside in the beginning of the video. See it here: ruclips.net/video/zMZ_IAELmOY/видео.html
Think you s/h put caulking in the screw holes and around the bases of the roof racks. Alot of work to allow a point of entry for moisture. Awesome job enjoyed the video.
Hi Christopher. The base of the roof rack has a rubber seal that should prevent ay water from getting close to the screw holes, which is why I didn't caulk it. I guess it can never hurt though. I appreciate the feedback. Thanks for watching!
Excellent job!! If you could please indulge me by answering a few questions. Where did you source your 14' side boards? What is the thickness of the plywood you used for the outer top? Do you have a link for your lights?
No problem. The side boards are 1x14 pine boards that are 3/4 in thick. I got them from Menards in Stillwater Minnesota. Menards had them in stock. Other stores like lowes or home depot have them, but may be special order. The plywood I put on top was 1/4 inch. It's just strong enough to support my weight, without adding too much weight. I got the lights off amazon. You can search 12 volt led camper lights. Here is the link to the ones I bought: www.amazon.com/Leisure-LED-Interior-4000-4500K-48X2835SMD/dp/B0733RQDXL/ref=sr_1_6?crid=2JT1I8WNE5TS9&keywords=12+volt+camper+lights+led&qid=1567467803&s=gateway&sprefix=12+volt+camper+lights%2Caps%2C186&sr=8-6
THANK YOU SO MUCH..I BOUGHT ONE FOR 500. AND IM WORKING ON IT NOW. SO IM STARTING TO STRIP MINE BECAUSE OF THE WOOD ROTT. LOTS OF REPLACEMENT BUT I KNOW WE CAN DO IT.
You're welcome! It's not too bad, it just some patience and time. I spend a good month on it.
@@GoMidwestFishing Omg you replied..it was on the back burner lol. I lost the canvas in storage. I just found it yesterday and looked you up again. Im so happy you make these videos..im redoing the canvas and the roof..you are truly amazing...thank you.
super helpful video thanks! im about to rebuild a 1974 pop up... not looking forward to it.
It took me almost two months to do this project. Good luck with yours, and get someone to help you if possible.
Fantastic build! Thoroughly enjoyed this! What AC unit would you recommend if I was to upgrade my 95 Jayco pop up??
Thanks for the comment. I'm happy you enjoyed it. This was my first experience with a rooftop AC unit. I'm not sure what different ones offer. My only suggestion is to check the power consumption. Most campsites are limited to 30 amps, and sometimes 15 amps. You don't want your AC unit using most of that.
Great size camper and looks fantastic what you have done. Leaky roof seems quite common on a few different brands of campers, especially the older models . I believe storage, as you say has a lot to do with it. Your clip, helped me to decide to change the original design of 2 x Stucco sheets with a seam down the middle..Rather have your one piece plywood. What thicken is it please? We have made the sides deeper to allow for the thicker mattress. Thank you :)
I used 1/4 inch plywood. It was a good compromise of strength to weight. It was strong enough to walk on top of. The Styrofoam underneath seems to keep it rigid enough to support lots of weight. I'm happy to hear you made the roof thicker for the mattress. That was the biggest issue I would have done different if I was to do it over again. Thanks for the comment.
Hi Randy. Great job. I have a quick question. Do you know how the new roof effected the overall weight? I'm sure it added a bit, but do you know how much. Thanks, John.
I don't know exact weights, but I'm sure it added some weight. It still lifts up fine. The lift system is a bit sticky though, so I will take that apart and grease it up good. That should make it work much smoother. (that will be a separate video) I'm pretty sure the roof I took off was also home built, so I don't really know how the original roof was made or how its weight would compare.
doing second roof. FYI. I used 2x2's metal studs to encase the wood ones.Light weight ,no rot, xtra strong! the wood studs slipped perfectly into the metal ones.
Great idea. I bet that will work out even better.
Gotta admit I was skeptical that this would turn out even half-way decent. But it turned out great!
I might prime and paint all the wood before assembly. That might help if there's another leak.
You can order replacement canvas.
Thanks! After using it a couple of times, the canvas over the beds does leak a little, even though I patched a few holes. I plan on putting new canvas over the beds next spring.
Great thinking on the canvas over the beds ends . I have a pic of a camper with awnings above the bunk ends and they were pegged out on poles. That would help with the leak and keep the camper cooler . They called them Flys. Sorry dont know how to post a pic. Would be easy to add above your bunk ends. create air between the two canvas. @@GoMidwestFishing
The bow in the roof is standard your awning will do fine
Thanks. Yes it did work when I tried it out.
I watched the rebuild of Randes pop up camper what is the best suggestion for replacing joists on ceiling. I wish there was some sort of metal that would fasten. Any suggestions on wood or metal that would work best. I ripped some deck boards and they already bowed down.
Hi George. As you know, I used 2x3 lumber. It held up well and I could even walk on top of it. The downside is extra weight and thickness of the ceiling. I would also love to know if there is a better alternative for ceiling joists. If anyone has suggestions, please let us know.
Great video. Thanks for creating it. Have you had a chance to use the camper yet?
Sorry, I just found your comment. I've used the camper several times now and it works great. I just put new canvas on it too so it feels like a new camper.
I'm getting ready to rebuild a roof for my 01 pop up due to water damage. I noticed yours had pine boards and are being replaced with pine. Were the old ones warped any? My experience from wood working with pine is as the moister is up and dryes they warp.
The boards I took out were not warped. I replaced them because I just wanted to start over with a new design. If your roof doesn't leak, then the boards should never really get wet. I can see a board by itself getting warped, but when built as a frame, and all the boards are connected together, I believe that helps hold them all straight. Thanks for your comment!
For the kayak rack, do you have to ensure that the mount is screwed into the framing or is it okay if you just screw into the plywood roof??
I made sure it was screwed into the framing. The plywood is only 1/4 inch thick and may not hold it securely.
Great video! How's the Superflex holding up? I'm thinking about using it to replace my roof as well.
It held up great for the time I had it. I sold it the following year. I would definitely recommend it. Thanks for watching.
Did you fold the side excess up? That seems like a water opening? Did you seal the joint with anything. Great job!
Yes, I sealed all the corners or anywhere water might get in. I have since sold this camper, but it never leaked for the year I had it. Thanks for watching.
This is a great video. I am currently redoing my roof on my pop up. Do you happen to have a link to those corner peaces you used?
I know someone else asked thar same question. I put the link in a response to them. Im out camping right now, but can look it up when I get home. Good luck on the build!
@@GoMidwestFishing thanks apparently I needed to scroll down more than I did. I found the link. Thank you!
My toxic trait is thinking I can do this, too.
I think the same way. Most things I learn by doing... mistakes and all.
Would you mind listing supplies used or where you got things if you remember. Thanks
I put links to the superflex in the description. Most of the materials can be found at your local hardware store. Its been a while since I did this, so I don't remember all the parts I used. I know the trim pieces were hard to find, so I refinished the ones I took off. Other than that, the corners were the only other thing that might be hard to find. I only found one place that had them. Here is the link to that. www.hannarv.com/P/18424/ReplacementRoofCornersForPopUpCamperRoofPlasticCornerCapsSetof4FitsForestRiverRockwoodFlagstaff
Great video! Do you have a shopping list??
I did this a couple years ago, so I don't remember all the parts I used. Most of it was just lumber and bolts from home depot. I should have a link to the superflex in the description. I couldn't find the trim pieces anywhere. The corners were also a hard find, but I did find one place that sold them. (can't remember where) Sorry, wish I could be more helpful. Since the pandemic, everything seems harder to find.
What was the spacing between the 2x3's and how many? What was the distance from the rear for the ac? I have a 2000 Dutchman.
Its been a while since I did this, so I don't remember all the specs. I believe I spaced them at 24 inches. I put the AC at the high point on the roof, so all the water would drain away from it. Its probably best to keep the AC near the center to balance the weight since the roof moves up and down. Good luck on your repair!
Any chance you have the list of what you used. I just bought a pop up but I’m going to have to do the same thing you’re doing
Hi Wes. I don't have a list, but I do have a link to the superflex in the description. It comes with a complete kit with everything you need to do the roof. As far as the rest of it, its just standard lumber and bolts you can find at home depot or similar store. I had a hard time finding trim pieces, so you might have to search for those. For the interior ceiling, I used a wood paneling. It ended up being wavy. You will need to have some kind of backing for the paneling, or use a different material. Good luck with the build!
Just purchased out first 2010 Jayco Jay Series 1206. Someone butchered the floor instead of repairing correctly. I am going to replace with treated 3/4" plywood. I am wondering if there's any math or placement to make the rails correct? Seems someone slapped this all back together and never finished. I'd like to replace all cables such as you did, I also called Jayco for parts and Diagrams. Their diagrams are not very detailed. Like to know what rails go where with whst pulleys. Also, one for the 4 stage lift tubes has been cut and I am trying to figure out how to replace it. Once that's figured out, I need to change one which has been flaired out in assume from torque. Great video, made me a lot more confident!!!
I found the diagrams are never detailed enough to figure out exactly what to do. I'm not sure what to tell you other than do what you think will work. As long as it holds together and works, all is good.
That paneling requires a solid backing, i learned that the hard way, and it will get worse.
Good to know. I couldn't find the type of ceiling panels that are made for campers, so I tried paneling. I even used the plywood type, (not the MDF) as someone had suggested. Another lesson learned!
@@GoMidwestFishing Rigid fiberglass 4X8 sheets would have made a better inside roof. Relatively cheap at HD.
@@1southsoon Thanks for the tip.
How is The superflex holding up? I have removed all the A. B. S off my Coleman, foam A. B. S top and thinking about using super flex?
I only kept that camper for a year after I installed the superflex. It held up great for as long as I had it. I was impressed with the stuff and would use it again.
My camper is the same size 14×7 I am redoing my roof. The problem I am running into is finding a long enough wood the 14' what did you buy and who did you buy it from
Hi Beverly. That was an issue for me too. I had to special order the side pieces from Menards. They generally don't stock that size in the store. Good luck on your build.
what is the thickness of the plywood you used. I am redoing my roof as well. It is a 2008 Rockwood Freedom 1910. Great video I have view it 5 times. Thank you.
Hi Michael. I used 1/4 inch plywood underlayment. With the 2x3 frame and the Styrofoam between, it was solid enough to walk on yet lightweight. On the interior ceiling, I used wood paneling which didn't work out so well. Paneling needs a backer board or it won't lay flat. Thanks for all the views!
Don't get to carried away the whole roof is held in the air by 8 little screws
You could do that for A living. Very good.
Maybe someday I can do it for a living. I really enjoy doing projects like that. Thanks for the comment.
Great job. What do you estimate the weight difference is between the stock roof & rebuild is?
I wish I could give you a good answer for that, but all I can do is estimate it. I made it more sturdy than the original, so I'm sure it weighs more, but I really don't feel like it added a whole lot more weight. I think the air conditioner is the heaviest part of the roof. The electric winch still lifted it the same, so even if it weighed more, it didn't seem to matter.
@@GoMidwestFishing , thanks. I will be doing the same to mine this spring. Appreciate the video.
Mind me asking i need do the same thing to my popup i dont have air on top. About how much you got in this and ware did you buy the rooftop please help send me a link thanks you did a great job.
I believe spent about $1000 on materials. Check the description for a link to the rooftop material.
@@GoMidwestFishing thats not bad. Thanks
can you put a materials list? i have to do the exact same roof job on my popup thanks
Sorry, I didn't keep track of all the materials I used, but here are some of the bigger items. The outside frame was 1x12x14 pine boards on the sides, and 1x8x8 on the ends. Then I used 2x3's for the crossmembers. I put 1/4 inch plywood on top, covered by superflex. For the inside ceiling I used paneling, which I learned needs a backing or it will warp. I ordered the corner caps online, and the led lighting was from amazon. If you have any specific questions, feel free to ask.
I know this was a while back, but do you know your cost estimate for this job to re-do the roof? Looking to do this as well, trying to weigh if it'll be work the investment to completely redo everything like you did here. Thanks!
I think I recall it costing around $1000. I also bought new foam for the seats, and new lights, etc. I'm not sure if that was included in the cost of the roof. Lumber prices have gone up dramatically too, so you'll have to factor that in as well. Good luck!
Did you at least surf on that ceiling when you were done?? 🤙🏄
Of course I did. Only it wasn't moving, so I'm not sure if that counts.
any chance you wrote down how much you spent on the materials? just curious, nice job
I can't remember the exact cost, but it was just over $1000.
Tuck those corner pieces up under your top trim
Thanks for the advice. I used it for a year and it worked well. I just sold it, and bought a travel trailer.
What is the sheet stuff you put on the roof? We are redoing ours
I used 1/4 inch plywood, then covered that with superflex. Good luck with yours.