@@sasabarisic8864 There's a quite big scene in Hungary with Rallye Ladas, they run up to 180 HP and 200Nm with the 1.6 engine. Without boost, but ofc modified af. Havassy Motorsport and the Lada VFTS are worthy keywords into that rabbit hole. :D
Those pistons are works of art. The copper one is absolutely beautiful! - you guys should sell them. One of those would be a pretty bookend or pen holder on my desk.
ive seen people use pistons as shifter knobs, bit smaller, maybe closer to the size of a 250 piston, make that out of multi metals and that would be cool like a 3 piece design with faux rings a copper top, brass/bronze skirt and aluminum "rings" like, half way in the oil ring is where the material changes or somthing, also a wrist pin made of polished chrome would look nice too
Oh yeah, it'd be more informative. Instead of each piston weighing more and more, make them weigh roughly the same, but trying out each material which would reveal the importance of piston weight
@@RitaElaineHeltonBarker-uz4sztitanium qould be useless it needs a tungsten crank of course it will rev like molasses but it would take the abuse and also be very easy to drive as all the rotating mass would be very hard to slow down once moving
I've seen you guys do a LOT of crazy stuff, but this was INSANE . LOL I just learned a lada IS the most indestructible engine known to man . The reciprocating weight is INSANE . I expected the rod bearings to pound as flat as paper and spin like a top . lol
@@dondagy9109 I think that’s what’s impressive, I don’t think I’ve heard these on other channels. Not that I watch too many other channels. That and you don’t hear repeating tracks, at least not obvious repeating. Some channels you hear the same tracks video after video, not that it’s a bad thing, but G54 seems to make an effort to find new stuff to play, and it’s always good.
this would be super fun to watch with a full set of each piston (steel, aluminum, copper, brass, bronze and heat treated to somewhat harden them so the wrist pins don't go oval shaped on the piston) in a diesel and petrol and see if you run them with lightened or no flywheel. eg. diesel engine with fat heavy pistons and a very light or no flywheel.
Flywheels keep a constant rotation, they help smooth out the power pulses while pistons are forced to move up and down. With heavier pistons you would need a heavier flywheel to overcome the weight of the pistons, or else it would vibrate terribly bad and constantly want to die.
I personlaly do not think that would work because a flywheel is meant to smooth out the shocks between power strokes, where as using heavy pistons will just increase those shocks. Removing the flywheel would probably make the shaking even worse!
If they wouldn't cost an absolute fortune to post, I'd say they should mount them on wooden plinths (Still attached to con rods) and auction them off for charity. I'm sure some well to do fan of the channel would drop some silly money to have one as an ornament in their office.
I want to see the rod and main bearings. It's impressive that it didn't break a rod or a rod bolt. That is impressive for sure! I am convinced that if a good flowing head was put on a Lada engine you could rev the snot out of it and boost it to the moon. As long as you could keep a head gasket in it I bet it would make some pretty darn good power.
The original engineers were assuming each piston would weigh the same. Different weights led to unstable operation. As many have said here, putting in 4 brass pistons, 4 copper pistons and 4 bronze pistons would help your cause.
I'd say not. The pistons are counter balanced by the shapes on the crank shaft in simple engines or by secondary counterbalance shafts in more sophisticated engines.
@@rickpaulosdepends on the configuration, but if secondary counter shafts are used they are almost always to deal with secondary balance issues not primary so to deal with uneven piston weights it is solely a crank counter weight issue
Tungsten probably just shatters. It's hard, but not very strong in general. It might be more interesting to see different less common alloys, like Al-Cu or manganese bronze.
THAT is your idea of nice machining? Are you serious? Look at the pin chamfers.....the edge of the skirts. Looks like someone did that with an angle grinder. And not carefully at that. Garbage work. Garbage idea.
@@Reman1975 Seems to me like that would just cause a lot of drag as the oil getting scraped from the cylinder walls causes a pressure differential through the holes. Plus, pistons do rock a slight bit as the engine runs. Shortening the skirts a bit at a time would probably work better.
Garage 54 videos are a testament to how well engineered Lada engines are. These guys put these engines through some really ridiculous experiments that I feel like most engines wouldn't survive.
It would probably last longer but you still have the problem with it work hardening. Brass or copper doesn't have the "springiness" that iron and steel have, so they harden in the stress points so much that the metal becomes brittle and cracks
@@kinsmart7294it becomes porous and soft after getting hot.. alloy heads and cast heads are known for it after overheating the engine.. you can test it buy using a ball bearing and a tube to hold the ball and if the heads strong it will bounce and if it's gone soft it won't bounce it's the fastest way to see it the heads porous or not.
That would be a lot of work and expense. I wonder if they poured babbit bearings in an old engine block that spun a main bearing, then line bored it would it still run.
@@martin-vv9lf to do babbit mains you put in a precision ground undersized rods across all the mains and then pour. Next blue mains and fit crank. Scrape until 40+ points per inch.
Excelent experiment. I think a copper piston might be a good choice for old stationary engines once the crankshaft is balanced to match. The old engines that have a maximum of 400 to 500 rpm.
You guys should do these kind of tests on a single cylinder motorcycle engine. Much easier to work on and you don't need to deal with 4 combustion chambers.
for a model it may be interesting, but these guys use the lada as a baseline to compare performance. a motorcycle probably wouldn't experience as high cylinder pressures and loads as a conventional 4 cyl engine.
@@AwakenedR6They could get a high compression V twin. Most motorcycle engines run higher compression as they lose heat quicker than a car engine due to size
I love how you guys go above and beyond with Theas videos. Ide love to see 3 different Lada engines with all copper/bras and bronze pistons and have them all roughly the same weight just to see how they would compare instead of having 4 different pistons in the same engine. And maybe try to have a hardened piston wrist pin hole to stop them from ovaling out the holes. (like a piston sleeve but for the wrist pin). Either way keep up the wired and wonderful vids 👌
As an Appalachian and West Virginian, I got extremely excited at the end when he picked up the copper piston and said “this sum bitch heavy” I heard my ancestors in that statement
i'm curious to see all brass piston heads. full bronze and copper are also on my mind but i want to see if the brass work hardens and lasts longer while giving the engine a little bit more power.
New subscriber from Australia, I’m not sure how I found your channel but pleased so pleased I did, this should be a great learning tool for first year mechanics I think as they ask interesting questions and your channel certainly covers a wide range of answers. I love the scope and also it’s always interesting to see how other people from other countries approach things. I look forward to going back through your library of videos and catching up. Also, thankyou for the excellent voice over of your commentary. Many thanks and congratulations on a really interesting channel
❤❤Thank you very much. This topic has been on my mind for a while, and with the clarification that you made, I will add to it that if the cylinder was moved in proportion to the offset, the defects that I mentioned would disappear. It is better than the counterweight.
Jim Sim...this is a good add for Lada s I would never have believed this engine could stand the off balance and weight differences between cylinders and crank balance differences between all top and bottom piston balance...
G'day, My father started work in 1923, in his father's Blacksmith's Shop. In 1948 he bought an Offset-Chuck Crankshaft-Grinder, Having become an Engine Reconditioner. In the 1960s I watched him cast a set of new Pistons for a Fordson Tractor, when no New Spares were available. He used to keep a wooden box a metre square & half a metre deep, full of old discarded Pistons - as a source of Aluminium for the remelting. Because there's more metal in the Skirt than the Gudgeon-Pin Supports, And because the extra metal means Extra Expansion as the metal heats up, Dad had a setup to Cam- Grind the Pistons, into Eliptical Section - removing metal from the Thicker sections of the Skirts. Then, instead of Expanding out of Round & Siezing up, The Eliptical Pistons Expanded to Become Circular, and thus could cope with Australian conditions. Cossack Motorcycles imported into Sydney used to need to have their Pistons pulled and Cam-Ground to render the Bikes useable in Australia. Otherwise they used to seize up after about 10 miles riding. Why is it that Russians Dunno About Cam-Grinding Pistons ? One Wonders. Such is life, Have a good one... Stay safe. ;-p Ciao !
Seriously, the piston rod not being bent at full throttle by a piston that weighs 1.489 kg, that is MEGA impressive! The sum of the piston weights was 4.640 kg. That is about 3 times the weight of the OEM pistons! The aluminium/aluminum pistons would be "just" 1.864 kg. The standard OEM pistons are even lighter. With SUCH imbalance between individual pistons, it is an absolute miracle the engine kept working and working and working. I definitely expected a catastrophic failure VERY early.
The rods would experience less compression with heavier pistons. They would experience more tension as the piston is slowed at the top. This means the rods would be harder to bend with heavier pistons and easier to snap in half on the inlet stroke.
@@YuckFoutube-e1z Yes, the rods would experience less compression after TDC on the power stroke (because the same force accelerates a heavier piston less) but more compression around BDC on the power and intake strokes. Of course the higher tension at the end of the exhaust stroke would be the most probable cause of rod failure with heavier pistons. Anyway, the strength of the connecting rods is incredible when they can handle such wild loads.
Only issue there was the inbalance from different mass and weight in each piston, would also be interesting to see the effects after 10,000 ks or more, not just a quick thrashing
Maybe try a titanium alloy. My father bought a titanium alloy 4x8 foot sheet and he never used it and it stayed in the woods for 30 years and he told me where to find it and it was under 6 inches of forest decomposition, it had pine trees that had literally grown into the sheet. It took me a chain saw and a few hours but I was able to free the sheet and it still looks brand new and the trees did not bend the sheet. It has been laying in the yard for 5 years after I freed it from 30 years in the forest and it still is as the day my dad bought it. Great experiment, great content.
With the way that engine is vibrating, combined with the mass deltas between pistons , I wouldn't be at all surprised if the pistons ovaled out the cylinders.
I would have run it with the heaviest pistons in the middle with the lightest (aluminium) next to the heaviest (copper) to try to give the crankshaft at least the closest change of overall balance. I know from past experience of a friend rallying in a VAZ-2106 that these Lada OHC engines are rock solid so I didn't expect any damage to the basic engine block or crankshaft. I'm not surprised that the aluminium piston took the most damage, the aluminium used in drink cans is generally 99.9% pure and really soft so that they can be pressed out easily. An alloy would have been much better, adding about 5% by weight of copper would have made it much more durable.
Can you all try a full set of brass pistons? And machine the wrist pin in a little for a snap-ring. And can the piston be dished in for a little less compression. If they prove durable enough might be fun to toss on a turbocharger!
make a bronze set of 4 a get a crank and rods ( because of piston bobweight ) made put stainless steel sleeves in the block ( bronze slides on stainless steel like ice on glass. ) and it should be a torque monster with all that rotating mass.
Running with 4 different material does not say anything about each material, the unbalance is ridiculous, also making pistons with no holes for the oil rings is just criminal. Still love the dedication do.
Here is an idea, take 2 engines, put them piston head to piston head, make channels for exhaust and intake, chain the two crank shafts together with a timing chain. Make this engine an opposable 2 stroke engine, Lada style. Good luck.
Vlad, bronze is not harder than brass. Bronze is an alloy of copper and tin, which is very soft. Brass is an alloy of copper and zinc, which is somewhat harder
Hello @garage 54, Now copper plate some original Lada pistons. For comparison also try Nickel plating original pistons. If you would be the Tsar of Russia, you should also consider gold and silver plated Pistons. Let's go!
Now make the most noisy enegine possible.bore out the rods( to make them fit loose), machine loose fitting pistons (or just reuse the ones from this video) and maybe even set the valve lash high. It would probably put out some interesting sounds
You are absolutely omazing. i am, love your channel. Bless you for this. Make copper brass bronze ceramic silicon ALUMINUM alloy. Then you have the best pistons in the world.
Very interesting results. I was really amazed it took full throttle as long as it did! That was a really cool experiment good job manufacturing your own Pistons. And no we know.❤
If you do future experiments, try machining the piston with the correct dimensions for the temperatures on the piston. The area above the top ring should be a smaller diameter than the area below the top ring and so-on. You can see on most of those pistons how the top land was really scuffed, but further down everything looked OK. In addition, the piston shouldn't be round, but that's a topic for another day.
copper is actually one of the alloy that is mixed with Mg and Ni in forging pistons and also makes pistons withstands heat because of its conductive properties
Now make 4x brass pistons and machine them to be all the same waight.. even if they are 1.2kg each then make a flywheel that's 4.8kg heavier than normal to compensate for the extra rotating mass.. I want to see if the crank and block can handle the extra mass especially at 4000rpm as the matched flywheel should let it rev up better.. copper is to soft so it will be expensive because it going to have to be all brass..
Power and engine on baking soda and vinegar!!! Another idea, Use springs as brakes so when you press on the brakes you engage the springs and it slows down the wheel.
Still waiting for the Flying Lada. One with wings and empennage. It will take somebody driving and the passenger handling the flight controls. At least get it into taxi testing phase where it can go fast enough to push down the tail, lift up the front, and check responsiveness of the rudder and ailerons. Then run at high speed to a ramp where we can see how far it will glide. If it is stable and controllable enough to glide for a distance.... THEN put an engine and propeller on somewhere (keep it balanced correctly) and see how far it will fly.
Stock rods and 3x more weight on the piston.
Thats impressive.
makes you wonder how much boost and torque you can run on the stock motor
They won't last long under those conditions though, because of fatigue failure
@@sasabarisic8864 There's a quite big scene in Hungary with Rallye Ladas, they run up to 180 HP and 200Nm with the 1.6 engine. Without boost, but ofc modified af.
Havassy Motorsport and the Lada VFTS are worthy keywords into that rabbit hole. :D
I'd be curious to have known the rod lengths before and after.
@@sasabarisic8864 A guy was running 20psi and the 1.6L with stock internals made 170hp 250nm at the wheels
Those pistons are works of art. The copper one is absolutely beautiful! - you guys should sell them. One of those would be a pretty bookend or pen holder on my desk.
ive seen people use pistons as shifter knobs, bit smaller, maybe closer to the size of a 250 piston, make that out of multi metals and that would be cool
like a 3 piece design with faux rings
a copper top, brass/bronze skirt and aluminum "rings"
like, half way in the oil ring is where the material changes or somthing, also a wrist pin made of polished chrome would look nice too
I use pistons as door noobs.
Man. That engine is wildly unbalanced. I’d love to see a full set of each material and run them.
And let’s see it on a dyno!
Oh yeah, it'd be more informative. Instead of each piston weighing more and more, make them weigh roughly the same, but trying out each material which would reveal the importance of piston weight
Where's the Titanium crankshaft which would definitely be necessary
400 gram aluminum and the rest 1300-1500g was the major fault here. The counterweights on the crank have to work together. 😢
I was Just about to say the same
@@RitaElaineHeltonBarker-uz4sztitanium qould be useless it needs a tungsten crank of course it will rev like molasses but it would take the abuse and also be very easy to drive as all the rotating mass would be very hard to slow down once moving
I've seen you guys do a LOT of crazy stuff, but this was INSANE . LOL
I just learned a lada IS the most indestructible engine known to man . The reciprocating weight is INSANE . I expected the rod bearings to pound as flat as paper and spin like a top . lol
Since the brass piston seemed to hold up the best may I suggest trying to replace all 4 pistons with brass ones and see how well it runs.
brass pistons, brass rods, and brass crankshaft. See how many components can be machined in brass and if its an improvement in any way
4 brass pistons are enough. With a bigger flywheel it should last forever... Xd
@@poached_egg_on_cars can we also get a brass block?
Brass is a soft metal, so there’s probably going to be long term wear issues.
yes, that is what i want to see, rapid wear and damage as the engine kills itself.@@Nikolai_The_Crazed
Mechanical crazy ness at its pinnacle..
That s what I love about your channel guys .
Keep doing it .
Greatings from Malaysia
I know this doesn’t get brought up a lot, but I always love the music choices while they’re building. Never repeats and always fun
Good to know I'm not the only one that gets up and dances like I'm in a club
I've been commenting on that several times. They should release some compilations.
Its the free non licensed music you have to pick to not be demonitized. Alot of youtubers use the same free music.
@@dondagy9109 I think that’s what’s impressive, I don’t think I’ve heard these on other channels. Not that I watch too many other channels. That and you don’t hear repeating tracks, at least not obvious repeating. Some channels you hear the same tracks video after video, not that it’s a bad thing, but G54 seems to make an effort to find new stuff to play, and it’s always good.
This is actually the first decent choice of music, most the time it’s horrid noise and I have to mute the audio
this would be super fun to watch with a full set of each piston (steel, aluminum, copper, brass, bronze and heat treated to somewhat harden them so the wrist pins don't go oval shaped on the piston) in a diesel and petrol and see if you run them with lightened or no flywheel. eg. diesel engine with fat heavy pistons and a very light or no flywheel.
Flywheels keep a constant rotation, they help smooth out the power pulses while pistons are forced to move up and down. With heavier pistons you would need a heavier flywheel to overcome the weight of the pistons, or else it would vibrate terribly bad and constantly want to die.
I personlaly do not think that would work because a flywheel is meant to smooth out the shocks between power strokes, where as using heavy pistons will just increase those shocks. Removing the flywheel would probably make the shaking even worse!
Those pistons were too beautiful to install!
If they wouldn't cost an absolute fortune to post, I'd say they should mount them on wooden plinths (Still attached to con rods) and auction them off for charity. I'm sure some well to do fan of the channel would drop some silly money to have one as an ornament in their office.
I want to see the rod and main bearings. It's impressive that it didn't break a rod or a rod bolt. That is impressive for sure! I am convinced that if a good flowing head was put on a Lada engine you could rev the snot out of it and boost it to the moon. As long as you could keep a head gasket in it I bet it would make some pretty darn good power.
Next video: We make pistons out of uranium!
Who’s ranium?
your's, now send it over @@s5studio891
or plutonium ☢️
Isn't that quite heavy? (And I presume expensive, IF you can get it.
@@joejoejoejoejoejoe4391 i think it was supposed to be a joke
The original engineers were assuming each piston would weigh the same. Different weights led to unstable operation. As many have said here, putting in 4 brass pistons, 4 copper pistons and 4 bronze pistons would help your cause.
I'd say not. The pistons are counter balanced by the shapes on the crank shaft in simple engines or by secondary counterbalance shafts in more sophisticated engines.
@@rickpaulosdepends on the configuration, but if secondary counter shafts are used they are almost always to deal with secondary balance issues not primary so to deal with uneven piston weights it is solely a crank counter weight issue
You guy's are something else. I'll have to make a visit to your place when I'm in Russia.
That'd be cool!
This channel is great for everyone with a mechanical mind . Thanks
Amazes me how tough Ladas are, given their rust reputation.
Tungsten piston next. I'm impressed the rods and cranks held it together that long. They need to show the crank, big end bearings and crank journals.
Yeah I wanted to see how hammered the bearings were
Tungsten probably just shatters. It's hard, but not very strong in general. It might be more interesting to see different less common alloys, like Al-Cu or manganese bronze.
Vlad's face when it started up 😂
These guys never fail to entertain!
I am really amazed that the rod bolts held up. I was really expecting something ro let go the entire time.
The connecting rod from the fret engine withstands 150,000 Nm to break
Take what you think was best material, machine 3 more, equal their weight and balance the rotating assembly. Then let's see how it runs.
Bronze pistons were tried in very early engines but were damaged by combustion and ring wear. Before Aluminium cast iron was the norm.
You guys did a nice job machining them. Nice looking peices. They'd look good on your desk for a pencil holder when you're done with them!
Bro/girl I thought the same thing! lol they look NICE. I dig the copper one.
THAT is your idea of nice machining? Are you serious? Look at the pin chamfers.....the edge of the skirts. Looks like someone did that with an angle grinder. And not carefully at that. Garbage work. Garbage idea.
That is one tough little motor. You guys never cease to amaze!
I think the next one should be how long will lightened pistons last i.e cutting out bits of the pistons and rods
Interesting idea. I'm sure stock pistons could probably cope with at least a few largish holes drilled through their skirts.
@@Reman1975 I was also thinking of drilling holes in the rod's as well
@@Reman1975 Seems to me like that would just cause a lot of drag as the oil getting scraped from the cylinder walls causes a pressure differential through the holes. Plus, pistons do rock a slight bit as the engine runs. Shortening the skirts a bit at a time would probably work better.
Or even better, stock Lada motor but with ALL lightened internals, pistons, rods, flywheel and more... How much more "POWAAARRR!" Hahaha 😉👍🤣🤣🤣
😎🇬🇧
Garage 54 videos are a testament to how well engineered Lada engines are. These guys put these engines through some really ridiculous experiments that I feel like most engines wouldn't survive.
Lada is poorly made Fiat. No engineering needed or used.
@@XtreeM_FaiL Except is a better version of a Fiat.
So, how would it do with all brass pistons? How long could you get one to run for?
It would probably last longer but you still have the problem with it work hardening. Brass or copper doesn't have the "springiness" that iron and steel have, so they harden in the stress points so much that the metal becomes brittle and cracks
@@kinsmart7294it becomes porous and soft after getting hot.. alloy heads and cast heads are known for it after overheating the engine.. you can test it buy using a ball bearing and a tube to hold the ball and if the heads strong it will bounce and if it's gone soft it won't bounce it's the fastest way to see it the heads porous or not.
@@kinsmart7294 I've heard the same with Magnesium metal.
you could make a whole engine out of brass (something like the acrylic one but with metall) and see how it behaves and how much it weights
I bet a brass engine would sound amazing.
That would be a lot of work and expense. I wonder if they poured babbit bearings in an old engine block that spun a main bearing, then line bored it would it still run.
@@martin-vv9lf to do babbit mains you put in a precision ground undersized rods across all the mains and then pour. Next blue mains and fit crank. Scrape until 40+ points per inch.
Fun fact: bronze can be hardened by striking it with a hammer or a hydraulic press, no tempering required
These Lada engines seem to be some of the most dureable ones in the world.👍
no😭
I think Lada uses peugeout engines, built under license
@@biohazard8295 most ladas are from Soviet era so no Peugeot engines there
WHAT A COOL VIDEO!!! Man, I want to see more different materials used in a motor... this is awesome!
I love this channel! They do all sorts of interesting things! Even wacky ones!
Excelent experiment. I think a copper piston might be a good choice for old stationary engines once the crankshaft is balanced to match. The old engines that have a maximum of 400 to 500 rpm.
You guys should do these kind of tests on a single cylinder motorcycle engine. Much easier to work on and you don't need to deal with 4 combustion chambers.
for a model it may be interesting, but these guys use the lada as a baseline to compare performance. a motorcycle probably wouldn't experience as high cylinder pressures and loads as a conventional 4 cyl engine.
@@AwakenedR6They could get a high compression V twin. Most motorcycle engines run higher compression as they lose heat quicker than a car engine due to size
@@AwakenedR6lol......put these pistons in a dnepr engine and I'll be things would get really fun really quick!!!
Really hope the war doesn't negatively impact these guys, I love their content.
Keep politics out of content creation
Incredible strength in those old Lada engines
I was surprised that little Lada didn't jump around like an American lowrider!😂
Copper pistons are common in some steam engines due to their low weight and resistance to moisture
low weight? I could see how high heat conductivity would be useful though
@@lasskinn474 low weight compared to rough cast iron of the time
And older air-compressors used brass sometimes..
@@quartzcyaniscast iron has way less density than copper 😂
@@SocketSlinger yup, not plastic like nowadays
im blown away that little thing held together for all that revving them lil ladas man
I love how you guys go above and beyond with Theas videos. Ide love to see 3 different Lada engines with all copper/bras and bronze pistons and have them all roughly the same weight just to see how they would compare instead of having 4 different pistons in the same engine. And maybe try to have a hardened piston wrist pin hole to stop them from ovaling out the holes.
(like a piston sleeve but for the wrist pin).
Either way keep up the wired and wonderful vids 👌
Nice to see you guys having some genuine laughter when funny stuff happens
I wonder if the crankshaft bearing where ok or had been hammered around its to bad we didn't get a chance to see them 😊
Thank you for all the wonderful videos. It's so neat to see total experiments going on.
I wonder if increasing the crankshaft counterweights would help with the rough run. 4 pistons of each metal would be cool too.!
Make lead pistons 😂
no no not lead. That is deadly. Gold? J/K
@@elinoreberkley1643lead isn’t that harmful.
As an Appalachian and West Virginian, I got extremely excited at the end when he picked up the copper piston and said “this sum bitch heavy”
I heard my ancestors in that statement
i'm curious to see all brass piston heads. full bronze and copper are also on my mind but i want to see if the brass work hardens and lasts longer while giving the engine a little bit more power.
This is an excellent example of what happens when an engine is unbalanced/imbalanced
You have my utmost respect for testing this idea!
I would love to see how it would do with all 4 copper. And leave them sized correctly.
Ya gotta admit that Garage 54 never runs out of ideas. Never even thought about this one because heavier material is never good in a engine.
Copper piston is interesting . Perphaps adding a copper layer to each piston top to promote better heat management preventing detonation .
Aluminum already has a good heat transfer rate, I wouldn't think copper would do very much to help that
A coating to do the opposite helps, ceramic or other coatings etc
No. That's a bad idea
Good post-analysis.
Primary, piston slap.
Secondary, wrist-pin knock.
Lada engine built strong! 👍
This was silly. Why wouldn't you do 4 copper pistons? The balnce had to be atrocious with one of each different type of metal.
Love the ingenuity of these blokes, no matter how nuts their ideas seem. Thanks for making these vids.
New subscriber from Australia, I’m not sure how I found your channel but pleased so pleased I did, this should be a great learning tool for first year mechanics I think as they ask interesting questions and your channel certainly covers a wide range of answers. I love the scope and also it’s always interesting to see how other people from other countries approach things. I look forward to going back through your library of videos and catching up. Also, thankyou for the excellent voice over of your commentary. Many thanks and congratulations on a really interesting channel
You should melt all four into a new alloy and make four new pistons then try those.
🤣👍
You'd pretty much just get a very poor aluminum bronze. With a ratio of 3:1 you'd start seeing some brittleness to them
❤❤Thank you very much. This topic has been on my mind for a while, and with the clarification that you made, I will add to it that if the cylinder was moved in proportion to the offset, the defects that I mentioned would disappear. It is better than the counterweight.
Prediction. It’ll run.
It's garage 54, it always runs. How well is the actual question.
Jim Sim...this is a good add for Lada s I would never have believed this engine could stand the off balance and weight differences between cylinders and crank balance differences between all top and bottom piston balance...
Glass Pistons?
I don't think glass pistons would survive the Russian roads even if they worked
I would like to see copper coated brass piston. I know copper coating on brass is not easy, but it will give best characteristics of both.
The length of the journey and the speed of fall are supposed to be taken into account in the fuel equation and the electric spark 2:47
G'day,
My father started work in 1923, in his father's Blacksmith's Shop.
In 1948 he bought an
Offset-Chuck Crankshaft-Grinder,
Having become an
Engine Reconditioner.
In the 1960s I watched him cast a set of new Pistons for a
Fordson Tractor, when no New Spares were available.
He used to keep a wooden box a metre square & half a metre deep, full of old discarded Pistons - as a source of Aluminium for the remelting.
Because there's more metal in the
Skirt than the
Gudgeon-Pin Supports,
And because the extra metal means
Extra
Expansion as the metal heats up,
Dad had a setup to
Cam-
Grind the Pistons, into
Eliptical Section - removing metal from the Thicker sections of the
Skirts.
Then, instead of
Expanding out of
Round &
Siezing up,
The Eliptical Pistons
Expanded to
Become
Circular, and thus could cope with
Australian conditions.
Cossack Motorcycles imported into Sydney used to need to have their Pistons pulled and Cam-Ground to render the Bikes useable in Australia.
Otherwise they used to seize up after about 10 miles riding.
Why is it that
Russians
Dunno
About
Cam-Grinding
Pistons ?
One
Wonders.
Such is life,
Have a good one...
Stay safe.
;-p
Ciao !
Seriously, the piston rod not being bent at full throttle by a piston that weighs 1.489 kg, that is MEGA impressive! The sum of the piston weights was 4.640 kg. That is about 3 times the weight of the OEM pistons! The aluminium/aluminum pistons would be "just" 1.864 kg. The standard OEM pistons are even lighter. With SUCH imbalance between individual pistons, it is an absolute miracle the engine kept working and working and working. I definitely expected a catastrophic failure VERY early.
The rods would experience less compression with heavier pistons. They would experience more tension as the piston is slowed at the top.
This means the rods would be harder to bend with heavier pistons and easier to snap in half on the inlet stroke.
@@YuckFoutube-e1z Yes, the rods would experience less compression after TDC on the power stroke (because the same force accelerates a heavier piston less) but more compression around BDC on the power and intake strokes. Of course the higher tension at the end of the exhaust stroke would be the most probable cause of rod failure with heavier pistons. Anyway, the strength of the connecting rods is incredible when they can handle such wild loads.
@@jakubkrcma Ahh i get you. My thinking was flawed. Thankyou sir.
@@YuckFoutube-e1z No, you were right - the rods would more likely snap off than bend. Although anything is possible with such a crazy setup. 😃
Considering all the rust, I fully expected the shaking to snap the car in half like a Titanic...
Glad I'm not the only one thinking about the piston weights being different.
Only issue there was the inbalance from different mass and weight in each piston, would also be interesting to see the effects after 10,000 ks or more, not just a quick thrashing
Maybe try a titanium alloy. My father bought a titanium alloy 4x8 foot sheet and he never used it and it stayed in the woods for 30 years and he told me where to find it and it was under 6 inches of forest decomposition, it had pine trees that had literally grown into the sheet. It took me a chain saw and a few hours but I was able to free the sheet and it still looks brand new and the trees did not bend the sheet. It has been laying in the yard for 5 years after I freed it from 30 years in the forest and it still is as the day my dad bought it. Great experiment, great content.
Interesting video! Glad you tried this.
my man picked up the copper piston and said "dis sum bich hevy" 😂😂
With the way that engine is vibrating, combined with the mass deltas between pistons , I wouldn't be at all surprised if the pistons ovaled out the cylinders.
I would have run it with the heaviest pistons in the middle with the lightest (aluminium) next to the heaviest (copper) to try to give the crankshaft at least the closest change of overall balance.
I know from past experience of a friend rallying in a VAZ-2106 that these Lada OHC engines are rock solid so I didn't expect any damage to the basic engine block or crankshaft.
I'm not surprised that the aluminium piston took the most damage, the aluminium used in drink cans is generally 99.9% pure and really soft so that they can be pressed out easily. An alloy would have been much better, adding about 5% by weight of copper would have made it much more durable.
Can you all try a full set of brass pistons? And machine the wrist pin in a little for a snap-ring. And can the piston be dished in for a little less compression. If they prove durable enough might be fun to toss on a turbocharger!
make a bronze set of 4 a get a crank and rods ( because of piston bobweight ) made put stainless steel sleeves in the block ( bronze slides on stainless steel like ice on glass. ) and it should be a torque monster with all that rotating mass.
Running with 4 different material does not say anything about each material, the unbalance is ridiculous, also making pistons with no holes for the oil rings is just criminal. Still love the dedication do.
Here is an idea, take 2 engines, put them piston head to piston head, make channels for exhaust and intake, chain the two crank shafts together with a timing chain. Make this engine an opposable 2 stroke engine, Lada style. Good luck.
I’d love a tour of the community they are in and some insight to life there.
Vlad, bronze is not harder than brass. Bronze is an alloy of copper and tin, which is very soft. Brass is an alloy of copper and zinc, which is somewhat harder
Top notch machine work making those pistons.👍👍👍.
Garage 54, where are you?... Only old timers will get that homage in comedy...
I've heard it from Australians here an im welmd with humour about 3 minutes of smiles from reading this comment 😄
Look at the rod thickness and bore spacing. That motor could make SERIOUS power on stock internals if it had a good head, cam and boost.
This is the best automotive channel!!!
Hello @garage 54,
Now copper plate some original Lada pistons.
For comparison also try Nickel plating original pistons.
If you would be the Tsar of Russia, you should also consider gold and silver plated Pistons.
Let's go!
An engine with 4 copper pistons and a huge heavy flywheel would be interesting. A low idle engine
I would very much enjoy hanging out with these guys. Amazing this worked.
This dude does some wild stuff. Awesome!
Now make the most noisy enegine possible.bore out the rods( to make them fit loose), machine loose fitting pistons (or just reuse the ones from this video) and maybe even set the valve lash high. It would probably put out some interesting sounds
Interesting Mix of materials for piston
You are absolutely omazing. i am, love your channel. Bless you for this. Make copper brass bronze ceramic silicon ALUMINUM alloy. Then you have the best pistons in the world.
his takes 'balanced' and blueprinted to a whole new level.
Great experiment; never seen before; thanks for making such an interesting project.
This is what I like about this channel - it's not just mindless destruction, you've created some beautiful pistons there.
Very impressive making pistons like that, and they all held up better than expected for homemade pistons.
Very interesting results. I was really amazed it took full throttle as long as it did! That was a really cool experiment good job manufacturing your own Pistons. And no we know.❤
Man those are very pretty if nothing else!
If you do future experiments, try machining the piston with the correct dimensions for the temperatures on the piston. The area above the top ring should be a smaller diameter than the area below the top ring and so-on. You can see on most of those pistons how the top land was really scuffed, but further down everything looked OK. In addition, the piston shouldn't be round, but that's a topic for another day.
It fact it not Ballance property. I would put that aluminum in center it uneven.
copper is actually one of the alloy that is mixed with Mg and Ni in forging pistons and also makes pistons withstands heat because of its conductive properties
Now make 4x brass pistons and machine them to be all the same waight.. even if they are 1.2kg each then make a flywheel that's 4.8kg heavier than normal to compensate for the extra rotating mass.. I want to see if the crank and block can handle the extra mass especially at 4000rpm as the matched flywheel should let it rev up better.. copper is to soft so it will be expensive because it going to have to be all brass..
This provides evidence that adding copper to a piston might be good for heat control. Not like an alloy but more like an All-Clad cooking pan.
Power and engine on baking soda and vinegar!!!
Another idea,
Use springs as brakes so when you press on the brakes you engage the springs and it slows down the wheel.
Still waiting for the Flying Lada. One with wings and empennage.
It will take somebody driving and the passenger handling the flight controls. At least get it into taxi testing phase where it can go fast enough to push down the tail, lift up the front, and check responsiveness of the rudder and ailerons. Then run at high speed to a ramp where we can see how far it will glide.
If it is stable and controllable enough to glide for a distance.... THEN put an engine and propeller on somewhere (keep it balanced correctly) and see how far it will fly.
pour a 50% copper 50% aluminum into a mold stir it with a graphite rod then make piston out of it