ALDI/Ferrex mechanical drill teardown

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  • Опубликовано: 24 янв 2023
  • This didn't go quite to plan. The screw that holds the chuck onto the output shaft seems to have major threadlock on it, so I didn't get to explore the final clutch stage internally
    But it's revealed the PCB module that we're all interested in anyway. I'll leave the proper mechanical teardowns to my Canadian RUclips-bro AvE the tool-teardown master.
    First thoughts on the 20V version of the electronics are that the base module only switches off power to the variable speed trigger when it detects a battery with low charge or overheating. Its power supply deserves further investigation, as the module is always powered when the battery is connected, so my thought that it might use a simple resistive dropper isn't an efficient way of doing that.
    The thermistor input that enables the tool seems to operate between a resistance of 2K and 68K. The thermistor can be switched off by the battery, so it may be using that to stop the tool when the battery is low.
    If you enjoy these videos you can help support the channel with a dollar for coffee, cookies and random gadgets for disassembly at:- www.bigclive.com/coffee.htm
    This also keeps the channel independent of RUclips's algorithm quirks, allowing it to be a bit more dangerous and naughty.
    #ElectronicsCreators
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Комментарии • 366

  • @Oceanus_Rex
    @Oceanus_Rex Год назад +115

    The ball bearings are the adjustable torque clutch. The ball bearings drive the ring with the ramps on it. As you spin the ring, it applies more compression to the springs behind the ball bearings. This in turn means that the more torque can be transmitted before the bearings climb the ramps and the clutch slips. AvE has a neat video where he disassembles a similar drill and explains the full drive train.

  • @mrrants
    @mrrants Год назад +38

    A few years back we used the motors and gearboxes as drive units for 12kg Fighting Robots (Robot Wars style machines). This involved disassembling cordless drills. One of the first tasks would be to clamp the chuck, then use a large allen key or screwdriver to loosen the LEFT HANDED treaded screw/bolt. Sometimes they are held in with a dab of thread lock so little percussive persuasion can help.
    The noise is most likely the motor brake, somewhere in the circuitry it will bridge the motor positive and negative stalling the motor. The "clack" will be the shock going through in the gearbox as it comes to a dead stop.

    • @HarryMakesThings
      @HarryMakesThings Год назад +6

      Hah! I was going to say the same thing. Kinda sad in a way they've slightly fallen to the wayside as more purpose built small planetary gearboxes can be had for peanuts on aliepress or people don't need much reduction at all with fancy current limited BLDC low KV sensored systems that get away with a single spur gear stage. I still love my drill drives and will snap up the old dewalt drills people chuck on ebay for pennies when the NiCads die out. Small world.

  • @recurveninja
    @recurveninja Год назад +21

    The RS-775 is an absolute classic power drill motor, there was one in my grandfather's decades-old 14.4v Ni-Cd Ryobi drill, and I've seen it in everything from desktop engravers to PCB drills. The LM358 of palm-sized DC motors. That mechanical mode switch built into the gearbox, with the plastic housing and long lever is also a very common design. I would not be surprised if it were just one company in China sucking up all the power tool contracts for the past 50 years. Those chucks usually have a retaining screw driven down the front (open the jaws wide and look down the barrel), after removal of which you just clamp an L-shaped piece of metal like an allen wrench/hex key down in the jaws and give the cantilevered arm a sharp whack counterclockwise.

    • @stevewilliams2498
      @stevewilliams2498 Год назад +1

      Yeah but
      The screw is too tight to undo when disassembled was what the big man was telling us.
      Bin there
      Done that.

    • @polbecca
      @polbecca Год назад +1

      RS-775? Presumably bigger brother to the equally ubiquitous Mabuchi RS-540 as used in countless radio controlled cars and planes?

    • @Umski
      @Umski Год назад

      I had to pull apart my Einhell hedge trimmer and the weapon of choice in that seems to be the RS-550 - the brushes had worn out completely due to arcing after 4 years of light use - the brush assemblies seem to be ten a plenty on the bay and the like, so easy fix - suspect most would dump the entire thing in the bin and buy a new one since Einhell don't sell just the motor and a new unit-only is around 50 quid. Interestingly however, the motor is rated at around 60W from what I've found - yet it works as effectively as a 25CC petrol trimmer and probably a 2000W corded unit - puzzling!

  • @daviddedick14
    @daviddedick14 Год назад +10

    I’m quite amazed at the technology involved here! Mr. Sturmey & Mr. Archer would appreciate this.

  • @andyburns
    @andyburns Год назад +78

    About 25 years ago my boss described mine as being a "volcano desk" where all the hot stuff I worked on was in the centre, and all the cold stuff was slowly being shoved off the edge.

    • @BjornV78
      @BjornV78 Год назад +5

      i have to remember this one 😂

    • @MrCElk
      @MrCElk Год назад +10

      I remember reading about volcano desk management, it was an actual thing. Your scenario above but with an added step i.e. the lower priority things fall off the edge of the desk to be picked up (by someone else) and placed in the middle . You come in to work and see the item, review it, draw the same conclusion as last time and push it to the side.

    • @Umski
      @Umski Год назад +1

      Don't let my wife hear that one 🤣

  • @chrishartley1210
    @chrishartley1210 Год назад +125

    When you didn't remove the chuck right at the start I thought "this isn't going to end well".

    • @bigclivedotcom
      @bigclivedotcom  Год назад +63

      Yeah. Hindsight is a wonderful thing.

    • @deceitive3338
      @deceitive3338 Год назад +42

      @@bigclivedotcom By any chance, were you trying to unscrew the screw holding on the chuck like a normal screw? Chucks usually have left hand threads (lefty-tighty righty-loosey), using vice grips to hold the opposite end should let you open it (though you may have tightened it quite a bit lol)

    • @mySeaPrince_
      @mySeaPrince_ Год назад +10

      @@deceitive3338
      Yea...
      The Chuck screw is usually the other way.
      Use a crosshead bit that Exactly fits the screw and clamp Chuck ring.

    • @nigelman9506
      @nigelman9506 Год назад +5

      @@deceitive3338 Correct, most chuck screws are left hand thread

    • @therealjammit
      @therealjammit Год назад +4

      @@deceitive3338 Dangit. I wish I read your comment before I posted.

  • @KarlHamilton
    @KarlHamilton Год назад +84

    Good to see you taking over BOLTRs since AvE sadly disappeared up his own fundament some time ago.

    • @mattfleming86
      @mattfleming86 Год назад +19

      I really really miss the old AvE videos.
      But for most people their attention span for anything is 5 years or less. It's rare to find someone like Clive unless they just really really love what they do.

    • @DUKE_of_RAMBLE
      @DUKE_of_RAMBLE Год назад +15

      Shout out to Torque Test Channel as well, for doing non-shill benchmarking of tools, like AvE.
      (he's around, but yea, the BOLTRs have sadly become far and few; but in general seems busy with house repairs and family it seems)

    • @JLneonhug
      @JLneonhug Год назад +2

      Like that Clive is doing the EU specials and ebay cheapo products!

    • @--Zook--
      @--Zook-- Год назад +4

      yeah you read my mind with this comment. I cant remember the last AvE video I watched. Id love to see clive do more of these cause I miss the BOLTRs

    • @ek8710
      @ek8710 Год назад +1

      @@JLneonhug are you John by any chance? :o

  • @carlswenson5403
    @carlswenson5403 Год назад +44

    AvE doesnt do many boltr vids anymore. You should do more teardowns, as theyre highly enjoyable

    • @keithcarpenter5254
      @keithcarpenter5254 Год назад +6

      Methinks that 2 ankle biters are taking up lots of his time! Gotta get em young, and train em right!

    • @MyTubeSVp
      @MyTubeSVp Год назад +16

      I unsubscribed from his channel. Long time since he did something that was appealing to me. Babbles a bit too much nowadays…

    • @fishyfool
      @fishyfool Год назад

      check out I do cars, he's got some kick butt engine disassembly vids.

    • @Gasp665
      @Gasp665 Год назад

      @@MyTubeSVp Agree. Seems to do stuff mostly involving his milling machine these days. Miss the tear downs.

    • @the-np4mr
      @the-np4mr Год назад +1

      @@dizzy2020 as much as I agree with his politics, it does seem a bit ham-fisted at times

  • @MrAsBBB
    @MrAsBBB Год назад +1

    As always I just love your honesty and humour and what you do. All the best Alex

  • @chrkaye1
    @chrkaye1 Год назад +8

    Not sure if anyone commented but the screw in the chuck is left handed then the chuck unscrews from the shaft normally you may need to close the chuck on a large Allen wrench to break it lose. The ball bearings are part of the clutch and the breakaway as the ball climbs the ramp.
    You did miss the one way clutch that locks the rotation of the output shaft so the single handed chuck works. It happens when a rotational load is applied from the outside of the tool. the hammer portion is very close to the chuck when you get that far.

  • @alpcns
    @alpcns 3 месяца назад

    The complexity of the drive train is amazing, at least to me - way over my head.

  • @simonhopkins3867
    @simonhopkins3867 Год назад +20

    The speed those motors run at is always amazing to me. I've often thought about hooking one up to a flex drive like a dremel just because ;-)

    • @rpavlik1
      @rpavlik1 Год назад +5

      A Dremel runs faster usually (!) I think it's usually about 40,000rpm

    • @BeezyKing99
      @BeezyKing99 Год назад +3

      @@rpavlik1 from what I remember, max speed was 24,500 on mine.

  • @lmwlmw4468
    @lmwlmw4468 Год назад +1

    .......there's where tweezers come in handy.....Great video.

  • @aaronatwood9298
    @aaronatwood9298 Год назад

    Clive, we love you. You should do the electrical analysis, cause you are amazing at it. And after you do that, farm it off to AVE for his BOLTR. But make you do yours first, cause he is known “blowing the ass end” out of mosfet and his healing bench swallowing disassembled tools.

  • @BobMuir100
    @BobMuir100 Год назад

    Brilliant and so very good to see and hear you again! I have missed your voice, tartan sleeves and the multi meter! I have taken to just watching the stuff RUclips decides I want to see and it’s fun Clive.
    Bob
    England

  • @hamzamalik7305
    @hamzamalik7305 Год назад

    Busy right now will watch your amazing video later

  • @trevann8213
    @trevann8213 Год назад +2

    Interesting how even the cheapest of tools like this need to be somewhat precise with gearing, and all the other parts and processes before there's a finished product.
    My favorite videos of yours are ones like this, looking at many interesting bits in products and overlap electrical engineering interests with other interests

  • @tomschmidt381
    @tomschmidt381 Год назад +1

    Interesting teardown. Funny timing I just replaced the motor in my Bosch 12V drill. Agree it is amazing the mechanical complexity of these tools.

    • @DanielNotDeadYetThomas
      @DanielNotDeadYetThomas Год назад +1

      Bravo on the replacement of your motor. I have the 12v Bosch impact since about 2015 and done a lot of work with it, Built walls, wood and steel, generally beat it to death. (weekend jobs) The trigger went bad a couple of years ago, I couldn't bear to part with it, so I spent $50 for the part (it's a switch). Couldn't believe how much they pack in such a small case, was really tricky to put back together, but it still goes and goes. I hope the newer ones are as good.

    • @tomschmidt381
      @tomschmidt381 Год назад +1

      @@DanielNotDeadYetThomas Agree, I have both the Bosch PS31 12V drill and PS41 driver. I've used them extensively over the years. No steel but lots of DIY walls, roofs and decking etc. The drill was an upgrade to a NiCad one I could not believe the difference. I bought a spare set of clone batteries so I can just swap out when empty. Rarely use my mains powered drill anymore. Lets hope we both have lots of life left in our tools.

  • @notpublic7149
    @notpublic7149 Год назад

    Ah! Cheers! Pretty sure I own this. Different brand, same OEM. I ❤️ seeing it taken to bits. It has worked for my DIY, so far. Only owned 2 yr.

    • @crytocc
      @crytocc Год назад

      Out of curiosity, which brand is yours?

  • @tommiller1315
    @tommiller1315 Год назад +8

    ALDI are selling a number of their Ferrex tools for £9.99! I got an impact driver for a fiver in December.

    • @kellyeye7224
      @kellyeye7224 Год назад +1

      Their battery grinder is an amazing tool. If you haven't already got one then reconsider!

    • @tommiller1315
      @tommiller1315 Год назад

      @@kellyeye7224 Very tempted, however 1) I do not have any Ferrex batteries, or a charger. 2) I have two mains powered grinders. 3) My Ferrex impact driver has a Makita battery connector fused to it, as I have other Makita kits.

  • @ManWithBeard1990
    @ManWithBeard1990 Год назад +2

    The loud clack that drills sometimes have when they stop is a result of there being a special clutch that prevents the drill from being back-driveable, i.e. the motor can turn the chuck but you can't turn the chuck by hand to spin the motor. The reason it's there is to allow you to tighten and loosen the chuck without spinning the motor instead, but it does mean some drills are less suitable for running heavy attachments with lots of inertia. You can majorly fuck up your drill, or your wrists that way. By the way, the screw down the center of the chuck is often left-hand thread, I'm told. You might want to try loosening it the other way.

  • @RambozoClown
    @RambozoClown Год назад

    You are channeling your inner Chris.

  • @patomahony9747
    @patomahony9747 Год назад +3

    Thanks Clive.
    Another great tear down on how a tool works. Handy to know what’s inside if one of mine ever has an issue.
    Have Aldi/Lidl 20v tools and some mains units as well and never had any issue with the quality etc. Also have mainstream brands and frankly not found much difference except the horrendous cost of main brand units.
    Strange fact many modern if not all keyless chucks have an unique feature.
    After tightening by powering up the drill as I normally do.
    If one then manually attempts to open the chuck with a sharp twist of the hand there is a distinctive “click” which I’m told “ locks “ the chuck.
    Since I discovered this I have to admit I have not had a hammer action concrete bit come loose in the chuck.

    • @DavidAndersen-pk4yl
      @DavidAndersen-pk4yl 11 месяцев назад

      For homeuse its perfectly fine!
      the expensive bosh drills etc really just makes sense if you use them daily in work.

  • @petersage5157
    @petersage5157 Год назад +15

    Considering how little practice you have with BOLTRs, I'd say this went better than expected. I was quite impressed with how quickly you figured out the forward/reverse shift; it's actually quite similar to the reverse linkage a typical manual transmission.

  • @tommiller1315
    @tommiller1315 Год назад +4

    Chuck screw has left handed thread BTW. (Chuck is right handed).

  • @andy70d35
    @andy70d35 Год назад +1

    Clive, good tear down. NOW let's see you put it back together and make it work.

    • @guygordon2780
      @guygordon2780 Год назад +1

      While BigClive has the Explosive-Proof Pie Plate, Ave has the Healing Bench. Don't know where those are available at retail.

  • @petersimms4982
    @petersimms4982 Год назад

    Very impressive gearbox for a homebrand power tool☺️

  • @BjornV78
    @BjornV78 Год назад +10

    9:03 You probably know this, but the chuck threads are usually left-hand threads. Last year i had a PowerPlus drill with a burned motor, i did get the central screw with left-hand threads out of the chuck, but the chuck itself did not came loose (probably a conical press fit as well), so i could not open the plastic shell that contained the motor and had to buy a new battery drill.

  • @patrickmuhwheeney6518
    @patrickmuhwheeney6518 Год назад

    Still making quality content...Thanks, Clive!

  • @-robster-robster-
    @-robster-robster- Год назад

    just like i stated on the grinder video i have had these tools in my FLT service van for over 3 years they just work and still going strong in an industrial environment.used quite frequently... i would buy again .
    1mm cutting discs do the work on the grinder and decent drills do the work on the drill , Under heavy use if you smell the heat from any power tool it is a good idea to let it cool down so as to help protect the battery and the motor insulation.
    Ferrex have been a better deal than numerous dewalt / makita /hitachi mid proffesional gear etc i have gone through over the years.
    I have recently purchased a new aldi brand ( scheppach) demolition sds plus hammer drill that i am well impressed with for £60

  • @carlubambi5541
    @carlubambi5541 Год назад

    Fantastic as always.L9ve the take towns

  • @jonovak2294
    @jonovak2294 Год назад +1

    ooh a Bolter I love these

  • @atkelar
    @atkelar Год назад +2

    I recommend investing in an impact driver for stubborn screws/nuts. It does wonders as I found out. For some reason, I always only mentally connected them to changing tires on my car...

  • @fourtysix4646
    @fourtysix4646 Год назад

    You know what’s the most satisfying thing about AVE’s videos? In the end most of the time the jumble of parts ends up back together in a working tool. How did I know we were going to get the big Clive ending where everything is till a jumble of parts. Which I’ll admit is kind of disappointing because it’s just like the things I manage to take apart half the time. “Oh that’s how it works cool”, picks out anything that might be useful in the future and sweeps rest into garbage…

    • @bigclivedotcom
      @bigclivedotcom  Год назад

      Most things I take apart do get fully reassembled afterwards. Or at least stripped for useful bits.

  • @jrsc01.
    @jrsc01. Год назад

    every skidmark on that workbench, tells its own story!

  • @EsotericArctos
    @EsotericArctos Год назад +4

    I would say it has a lock on the chuck to allow you to release your bits from the chuck. If it spun freely, you'd have issues loosening and tightening the chuck :)

  • @gregorythomas333
    @gregorythomas333 Год назад +4

    You can clamp the inner end of the drive with a visegrip then clamp the vicegrip into the vice of knowledge to get holding leverage to try unscrewing the chuck screw.

    • @ipissed
      @ipissed Год назад +2

      Use 2 pieces of a paint stir stick to sandwich the gear so you don't damage it.

  • @phcoh
    @phcoh Год назад +1

    Nice touch removing the screws ahead of time. As this really is not the media to watch a lot of screwing. (sorry could not resist). 😎

  • @dcallan812
    @dcallan812 Год назад +2

    Well that made a mess, and interesting inside. Great video 2x👍

  • @HughCStevenson1
    @HughCStevenson1 Год назад

    I busted a hex key tryng to remove a chuck from a drill - same problem! Very tight and un-disassemblable!

  • @asciimation
    @asciimation Год назад +2

    I took a similar one apart to use to drive an oil pump for a DIY jet engine. Very similar construction. They basically fall to bits when you take them apart so they are hard to reuse for other things. I did get the chuck off mine but I can't remember how now. And yes, it was threadlocked on!

  • @BrokenCarbide
    @BrokenCarbide Год назад +2

    Probably no help to you now, but here's a good trick for removing small drill chucks: Do it before you tear the drill apart. Remove the retaining screw (amost always a left-hand thread), then chuck the largest allen key that will fit into the drill on, and wind it out in low-speed reverse.
    The retaining screws usually have a tonne of blue loc-tite on them, but come loose with minimal pursuasion if you turn it the correct way.

  • @Roy_Tellason
    @Roy_Tellason 9 месяцев назад

    My first encounter with those planetary gears was opening up an old Black & Decker cordless screwdriver to replace the nicads. You drive a pin out of the body of the thing and the mechanicals come away from the rest of it. Unfortunately when I did that I had it the wrong way up, and all of the gears fell out on to the floor....
    You are right about the motor being a major part of thecost of the thing. We got a Bosch cordless drill some time back and at one point it started spitting out sparks and emitting copious quantities of that magic smoke. The replacement motor cost me almost two thirds of what the drill cost in the first place. And I notice that the current version of that model has externally accessible brushes, which mine does not. That motor is crimped at the end that would be where you'd open it, and I haven't figured out a good way to attack that just yet.

  • @RIXRADvidz
    @RIXRADvidz Год назад

    ''as far as I can go'' well you went deep on this one, really tore it up good, stuff flingin' and flyin' across the room, in such skilled hands made a nice mess ...
    is that a blood sacrifice under that plaster? new moon new year and all.

  • @andytrewin
    @andytrewin Год назад

    great video thanks

  • @JurassicJenkins
    @JurassicJenkins Год назад +2

    11:43 - Your way past the “once I muster up the courage to rip into it” 😅

    • @tactileslut
      @tactileslut Год назад

      Liquid courage makes such projects much easier to start (and harder to finish.)

  • @glowytheglowbug
    @glowytheglowbug 10 месяцев назад

    woah thats pretty sick

  • @gilberta458
    @gilberta458 Год назад +3

    One moment please 🤣..
    That centre screw inside the chuck is left-hand thread... Should be easy to unscrew because it's normally no thread locker from the factory

    • @bigclivedotcom
      @bigclivedotcom  Год назад

      I tried left hand, but this one was locked tight.

  • @sadev101
    @sadev101 Год назад

    ive taken a festool gear box apart. took me bout 10 reassemblies to get the friggin thing back together and working again

  • @stephenstott4970
    @stephenstott4970 Год назад +1

    Hi Clive, the screw that holds the chuck is normally left-hand thread, so it doesn't loosen.

  • @johnnodge4327
    @johnnodge4327 Год назад +2

    Most of these brushed drills make a clacking sound when the trigger is released. Releasing the trigger applies a short across then motor to create and inductive brake. When the inductive brake is applied to the motor, I causes the multi-stage gear set to rattle as the backlash between all the gears is taken up.

    • @steviebboy69
      @steviebboy69 Год назад

      When you do this there is a big spark or flash at the brushes, well in my case a brushed motor. I always think that this in time would stuff the brushes so I would release the trigger slow to avoid it.

  • @lImbus924
    @lImbus924 Год назад +3

    like loosening the wheel nuts when changing tires on a car is best done before the car is hoisted, the chuck screw is easiest (still hard) undone when the gearbox reduction and motor are still attached.

    • @albanana683
      @albanana683 Год назад +2

      As with removing the screw holding the chuck, watch out for some old cars with LH threaded wheel nuts on the left (I think) side. My 1968 Alfa had this, and I had to stand over the mechanics in the tyre shop to stop them buggering up the studs and lugs. When I had to install longer studs for alloy wheels, they were all RH threaded.

  • @richardbrobeck2384
    @richardbrobeck2384 Год назад

    Nice !

  • @georgefuters7411
    @georgefuters7411 Год назад +1

    The quote on the eBay description of the fault... sometimes stops and makes a noise... immediately made me think: some eejit has never used the torque setting before 🤔🤣😂🤣

  • @rpavlik1
    @rpavlik1 Год назад +6

    Well I've seen the inside of those two stage switchable gear boxes, but never one with that optional hammer stage. Very interesting, thanks for the sacrifice! (That honestly looks pretty reasonable, is that even a metal chuck?)

  • @mySeaPrince_
    @mySeaPrince_ Год назад +1

    The Chuck screw is usually the other way.
    Use a crosshead bit that Exactly fits the screw and clamp Chuck ring.

  • @silverfoxgaming1236
    @silverfoxgaming1236 Год назад

    Sweet, Big Clive is doing BoLTRs now! Release the schmooo!

  • @rpdom
    @rpdom Год назад +4

    As if by magic a paper towel appeared 🙂

  • @jamiejoker118
    @jamiejoker118 Год назад

    I have a few of these common problem the Rotor windings like melting on the 775 5mm motor the adjustable scew tension 1 to 15 stick good blast with WD40 and there back on track PWMs do go but not all bad £14.99 aldi so
    Nice video Clive like the bit with the 10k on the thermistor activation part

  • @brianallen9810
    @brianallen9810 Год назад

    Interesting transmission....epicyclic. Just like the 3 speed Sturmey Archer AW rear hub on a bicycle except smaller.

    • @Derek_Garnham
      @Derek_Garnham Год назад

      I disassembled a drill a while back, I remember thinking the gearbox was something that I'd seen previously somewhere else long ago, now I know where - Cheers

  • @kwinterburn
    @kwinterburn Год назад

    The loud clack when stopping will be the dynamic brake, it shorts out the motor so stops almost instantly you will find a burnt pair of contacts in the trigger

  • @hawk_ness
    @hawk_ness Год назад

    I got a £20 "hammer" drill from Aldi about 5 years ago just as they were bringing in the Ferrex branded stuff and I abused that thing with drilling sold brick, chewing 25mm holes in joists some metal and its kept chugging along. What killed it was the chuck. Just started loosening off as you used it. Shame as it was a dinky wee thing and light weight too so was great to use loads.

  • @stevewilliams2498
    @stevewilliams2498 Год назад +1

    With my Makita
    I did a gearbox swap.
    I made the same chuck mistake.
    I found a socket that fit the shaft at the back and boy was the screw inside the chuck loctite.
    Left hand thread too if I remember.

  • @johnlightfoot9967
    @johnlightfoot9967 Год назад

    Now I want to see a vid of you putting it back together

  • @adammorris3082
    @adammorris3082 Год назад

    Thanks again for another interesting vid big fella.
    Hmm- I once took an old B&D cordless drill apart that didn't have hammer action and it still had that bearing and ring arrangement- I guess B&D were doing that thing CPU manufacturers do where the top of the range chip is exactly the same as a lower end chip that's just been clocked down. ATB.

  • @horrovac
    @horrovac Год назад +6

    The removal of the chuck is a rather brutal procedure which involves putting the tool in a vice and smacking the allen key in the screw with a (heavy) hammer. Not for the faint of heart. I guess an impact driver might do the trick as well. It should be a left-hand thread, so you loosen it by turning it clockwise. Seeing that you have already destroyed it, you might as well give it a go.
    The reason why the chuck does not move unless if you take out the last metal bit from the gearbox out is because it's not supposed to. It's the brake, which enables you to use the keyless chuck by providing something to tighten it against. It allows the chuck to turn only when actuated from the gearbox side.
    So if you put the brake in again, make sure it does not fall out, put the gearbox housing in a vice, insert an allen key into the chuck screw and whack it clockwise with a lot of force, it should come loose. Don't expect to see anything exciting though, there's just the short axle and a bearing. Whatever made it stop with a clunk is elsewhere (I suspect the brake).

    • @WilliamWallace14051
      @WilliamWallace14051 Год назад +1

      It is also common for the screw holding the chuck to be lefthand thread.

    • @Jeff44
      @Jeff44 Год назад

      Indeed it is done as horrovac tells us. It's really not that hard when you have typical diy
      mechanic tools. An impact driver is a boon for tight screws, when you know how to use them.
      After removal of the lhthreaded screw, you tighten the chuck down onto a chunky allen key
      and(drill body in vise) unscrew the chuck rhthread as normal with a bit of tube on the allen key,
      or hitting the allen key with a hammer.

    • @horrovac
      @horrovac Год назад +2

      @@WilliamWallace14051 I have said so in my post. Did you miss it?

    • @albanana683
      @albanana683 Год назад +1

      I've managed to remove the chuck from a couple of drills, but my old Makita refuses to play ball. I know it is a LH thread but the screw is a cross head, almost impossible to get a good purchase on to get enough power to break the lock. A hex or torx head would be so much easier.

    • @ruben_balea
      @ruben_balea Год назад

      @@albanana683 Hold the damaged chuck on a vice and drill the head of the screw, remove the chuck and then remove the remaining screw using vice grip pliers.

  • @blackdotkiller1
    @blackdotkiller1 Год назад +1

    Poor little drill, R.I.P 😪

  • @dennissmith8199
    @dennissmith8199 Год назад +25

    Your bench is not that bad, have you ever seen what AvE's looks like? How does he ever find anything in that mess?
    Also, the screw inside the chuck may be left hand threaded, as some are.
    Good video!

    • @gavincurtis
      @gavincurtis Год назад +2

      Ave prides himself on that bench of his. A single sweep of the arm pushes all the stuff out the way for a new project.

    • @austinwolfe7295
      @austinwolfe7295 Год назад +2

      You need the appropriate amount of clutter on the healing bench in order for the healing to occur. That's where it gets the healing properties from

  • @lostjohnny9000
    @lostjohnny9000 Год назад

    The Torque Test Channel has some great videos featuring hammer mechanisms.

  • @eddiebrandrick4374
    @eddiebrandrick4374 Год назад +6

    I have one of these. The clunking sound will be from the electronic brake. Unfortunately the chuck comes un- done randomly and drops the bits. The original Jacobs design chucks with self locking work well but the Chinese knock off's don't.

    • @Cee.Jay.71
      @Cee.Jay.71 Год назад +3

      I was going to say the same about the sound, my old Dewalt drills do it too.

    • @RossMitchellsProfile
      @RossMitchellsProfile Год назад +2

      I got a makita drill can confirm, does a similar thing as it slows down obviously if you stop it instantly that doesn't happen but if you ramp it down slowly you hear the heavy Chuck etc hitting to against the part of the mechanism that slowed down because of the slack between them.

  • @Leroys_Stuff
    @Leroys_Stuff Год назад +1

    AvE has struggled with the same thing left hand bolt right hand thread on chuck once you get the center bolt out tighten the chuck on an Allen wrench give it a wack with the hammer of knowledge and you should be good to go. Great video as always

    • @Johadart
      @Johadart Год назад

      You saved me the trouble to write this, your spot 🤙🏼🇦🇺

  • @eyeswideshut7732
    @eyeswideshut7732 Год назад +2

    i brought a drill, a really cheap one, like 12 pound for it back in the day. i used it week in week out for 7 years.... i thought it would only do 7 days..... it showed up the other high priced drills on the shelf....same deal now with a nut runner i use daily.... some company's use quality parts at affordable prices, its hard to find out unless try'd and tested,its the real bad companys use cheap parts and past it off as good... this can put off people buying cheaper equipment from a cheaper outlet that may turn out be long lasting...

  • @snakezdewiggle6084
    @snakezdewiggle6084 Год назад

    There's a clutch-lock mechanism separate to the outer clutch ring. There's a great vid for it, I'll track it down.
    ;)

  • @marcberm
    @marcberm Год назад +7

    "This is going a bit AvE, isn't it?" My thoughts exactly. And nothing wrong with that. 😎

  • @tanthiennguyen9308
    @tanthiennguyen9308 Год назад

    Vielen Dank

  • @Bartok_J
    @Bartok_J Год назад

    OK, now let's see you reassemble it and get it working again! ;-)

  • @Masonic1016
    @Masonic1016 10 месяцев назад

    The screw inside the chuck is usually a left-hand thread - turn clockwise to loosen :)

  • @VolkanTaninmis
    @VolkanTaninmis Год назад

    Motor is rs775. Which is located in almost all low-mid end drills.

  • @mharris5047
    @mharris5047 Год назад

    Interesting teardown. I feel sort of bad that it came apart in a manner not allowing reassembly but that drill looks like it is of halfway decent construction. I have seen cheap drills with nylon gears in them, at least these appear to be of metal.

  • @RyanMcGuinness
    @RyanMcGuinness Год назад +1

    I've found the Lidl/parkside ones to be excellent. My whole set of cordless tools is parkside bought at various points over the last 2-3 years.
    I've had one battery over discharged though.

    • @lezbriddon
      @lezbriddon Год назад +1

      did you ever try to resurect it? i have had zero success with mine it seems once the chip detects a cell error thats it your locked out...

    • @NiyaKouya
      @NiyaKouya Год назад

      Same, though I regret one purchase. Some of their battery-powered tools just don't make sense for their "intended purpose". The cordless hammer drill we got a few years ago failed miserably at drilling through a concrete wall, whereas a proper corded one we could borrow (a Hilti) went through within seconds.
      €dit: just checked the date code on the battery pack/charger, and it's been "slightly" longer than just a few years. According to the codes we got the drill in 2013 xD So something might have changed in those ~10 years, but I still think high-power tools like hammer drills are not meant to be run with batteries.

    • @crytocc
      @crytocc Год назад

      @@NiyaKouya The quality of Parkside power tools seems to have gone up significantly shortly before they started standardizing the battery packs. I think that'd be 2017 or thereabouts?

    • @andrewwmacfadyen6958
      @andrewwmacfadyen6958 Год назад

      I have had a fairly wide selection of cordless tools and brands ranging from a top.of the range high torque DeWalt impact wrench down to small Macalister screw driver. From experience Aldi Ferrex 20/40v range are excellent value much better than Lidl Parkside. I find them decent.qualty probably not far below Keilder in quality The Ferrex cordless chainsaw is awesome it convinced me to buy into the Ferrex 20/40v battery system for all but the most powerful tools or tools that weren't in the range such as cordless ratchets.

  • @johndododoe1411
    @johndododoe1411 Год назад

    For the circuit, I'm guessing it relies on the previously shown battery board turning off the NTC when battery is low, thus causing the drill to think the battery temperature is off the charts cold, just like when you didn't connect the test resistor early in the video.

  • @paranoiia8
    @paranoiia8 Год назад +2

    12:30 I, in other hand think that gearbox(if its metal or plastic parts) and electronic components decide if tool is good quality, as almost all tools I had died because of dead trigger/mosfet part or cheap gearbox module that had plastic gears, Most of time when actual motor died, was because of not motor itself(as most of brand tools and cheap tools use the same motor) but side components that cook motor in some way, or really bad vent grids placement that collect dust that went into motor/electronic. Like I had cheap copy of dremel that worked really well(as it had exactly the same motor as dremel I had, even markings where the same) but someone put few vent holes on case near speed control switch or near motor fan inside and often metal particles went inside, short it and motor go berserk in full speed or some particle go between magnets inside and I had nice sounds straight from hell...

  • @BlackWolf42-
    @BlackWolf42- Год назад +1

    I would have thought the screw on the chuck was reverse threaded. You've done this before; many more times that I.

  • @michaelnitschke9872
    @michaelnitschke9872 Год назад

    Going AVE there Big Clive😉

  • @papaalphaoscar5537
    @papaalphaoscar5537 Год назад

    Oooh MELFs. Looking forward to the circuit reverse engineering video! AvE just glosses over them. 😁

    • @bigclivedotcom
      @bigclivedotcom  Год назад +1

      Coming soon. If took a while to reverse engineer the PCB.

  • @geoffdodd129
    @geoffdodd129 Год назад

    To get the chuck off . normally when you open the jaws there's a screw ( phillips or a torx 20 in nicad B and D ) these are left hand thread righty loosey left tighty , then the chuck is itself is lefty loosey ( std thread ) . You can normally loosen the internal screw by holding the chuck , getting the chuck off is easy when the drill is complete , just grip a large allen key and hit it with a mallett/palm of hand . The left/right threads are so no matter which direction the drill is being used , 1 of the threads is tightening .

  • @MaxwellTornado
    @MaxwellTornado Год назад

    My father got us a Ferrex handheld compressor for Christmas, because I kept asking for one to clean my PC... I should probably actually do it.

  • @botrys583
    @botrys583 Год назад

    The chuck is normally secured with a left hand thread screw in the centre of the chuck

  • @johnnytheangel1
    @johnnytheangel1 Год назад +1

    some drills have a left hand thread screw to hold chuck in

  • @lordpitnolen2196
    @lordpitnolen2196 Год назад +1

    Clean it all up, put it in a box and you have a "Build Yourself a Power Drill Kit" as a Christmas present :-)

  • @andersvandegevel8355
    @andersvandegevel8355 Год назад +3

    The loud clack when it stops is just the slop (backlash) in the gearbox when the electronic brake engages. It's more noticeable with a metal chuck because it has more mass than a plastic one. Also, when you try to remove the chuck, bear in mind it's going to be a left hand thread....

  • @SilveniumTheDrifter
    @SilveniumTheDrifter Год назад +1

    Big cliiiive!

    • @mySeaPrince_
      @mySeaPrince_ Год назад +1

      The translate option adds an extra i

  • @DiscoStu76
    @DiscoStu76 Год назад

    A lot neater than the Empire of Dirt

  • @SusanAmberBruce
    @SusanAmberBruce Год назад

    Fantastic, I like a good drill video

    • @SusanAmberBruce
      @SusanAmberBruce Год назад

      One day I would love to see a video about how Epson ink cartridges work revealing the scamness of the chip on the cartridge, just a thought, I don't know if you're up for that.

  • @miguelm203
    @miguelm203 Год назад

    @AvE enjoy this 🤣

  • @errolfoster1101
    @errolfoster1101 Год назад

    the chuck retaining screw is left handed thread to stop it unscrewing in normal use

  • @adrianbellamy5060
    @adrianbellamy5060 Год назад +1

    I had 1 of these but it locked up for no reason so I bought another but it seems better quality

  • @alan-sk7ky
    @alan-sk7ky Год назад

    These and the Impact gun (at least) are made by Positec/Worx, and the Worx tools will happily use the Ferrex batteries - the non 'active energy' ones I should point out ;-)

  • @jhartford58
    @jhartford58 Год назад

    @arduinoversusevil2025 aka AvE has been pretty skimmpy on his break-down video's lately. I'm glad you're taking over Clive

    • @bigclivedotcom
      @bigclivedotcom  Год назад +1

      I can never beat AvE for proper tool teardowns.

  • @GriffDoesVideos
    @GriffDoesVideos Год назад

    Construction of the IKEA Fixa electric screwdriver is almost identical! To the point I think it's the same motor and gearbox.