ATV Top End Engine Rebuild: Suzuki Vinson Rebuild Part 16
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- Опубликовано: 7 авг 2024
- It's time to rebuild the engine top end on the Suzuki Vinson ATV project. We need to reassemble the new piston, rings, wrist pin, cylinder, cam chain, and rebuilt head. We need to set the cam timing on this 4 stroke ATV engine. These new engine parts will last a long time! PARTS ↓↓↓↓
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Timestamps:
0:00 Intro
1:08 New Top End Parts
1:50 Check Piston Ring End Gap
2:57 Piston Ring Install
6:50 Base Gasket Install
8:21 Piston & Cylinder Install
9:26 Head Gasket Install
12:16 Cam Decompression Mechanism
13:13 Cam Ring & Cam Bolt Tips
14:40 Set Timing
17:38 Head Cover Install
✱✱✱Sealants Used In This Video:✱✱✱
Head Gasket Sealants:
● Hondabond 4: amzn.to/35TtF5y
● Yamabond 4: amzn.to/3dF7ToJ
● Threebond 1207B: amzn.to/2yUAK9Z
● Permatex MotoSeal: amzn.to/2zx7FkY
High-Temp Silicone (RTV) (NOT FOR CYLINDER TO CASE):
● Hondabond HT: amzn.to/2SXs1e4
● Yamabond 5: amzn.to/2WoKvpQ
● Kawabond 5: amzn.to/3fM9c76
✱✱✱Tools Used In This Video:✱✱✱
Beam Type Torque Wrenches:
● 1/4" TOOLUXE (IN LBS: amzn.to/3A1kNt3
● 3/8" TOOLUXE (FT LBS): amzn.to/3tlPw19
Click Type Torque Wrenches:
● 1/4" TEKTON (IN LBS): amzn.to/2YvLnwr
● 3/8" TEKTON (FT LBS): amzn.to/3yPpHrv
Hand Tools:
● Metric and Standard Socket Set 3/8": amzn.to/2WQ0s7F
● Gearwrench Ratcheting Wrenches: amzn.to/2tBdnj4
Air Tools:
● Ingersoll Rand Impact Wrench: amzn.to/38n6Qao (One I Own)
● Milton V High-Flow Air Fittings: amzn.to/2J0PofR (BEST air fittings made!)
Service Manuals:
➤ Suzuki Vinson 500 LT-A500F (Auto): drive.google.com/file/d/19Apg...
➤ Suzuki Vinson 500 LT-F500F (Manual): drive.google.com/file/d/1aNeR...
This is a 2007 Suzuki Vinson 500 4x4. It has the same engine as a 2007 Arctic Cat 500 4x4.
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Авто/Мото
Hey Yall! Tools, parts, and service manuals used in the description. A little boring without these (:
Timestamps:
0:00 Intro
1:08 New Top End Parts
1:50 Check Piston Ring End Gap
2:57 Piston Ring Install
6:50 Base Gasket Install
8:21 Piston & Cylinder Install
9:26 Head Gasket Install
12:16 Cam Decompression Mechanism
13:13 Cam Ring & Cam Bolt Tips
14:40 Set Timing
17:38 Head Cover Install
My neighbor left me a 2003 Vinson in more or less the same condition. I'll be using your videos as I restore it. The fact that you placed so many of the parts and additional information in your descriptions is amazingly helpful. Your content is top quality and thank you.
Thanks for reading the descrptions!!!
This rebuild was much different than others I have done so thank you for the videos. It was a big help!
You're welcome!
This is awesome! Is it best to remove the whole engine or is it top end cylinder/piston replaceable with engine in the frame?
Thanks! I'm pretty sure it's possible to rebuild the top end with it in the frame, not easy. You also have to worry about dirt falling in the engine.
Hey bud just asking a question if you're going to add more videos on the completion of your total rebuild of the 2007 Suzuki Vinson 4x4 I really got into your videos I'm just wondering if you're going to add more to the playlist I was to checking to see if you had a Facebook page linked to your RUclips to leave comments instead of RUclips if so please send me link for your Facebook page thank you very much keep up the good work
Hey, just make sure you are subscribed to my channel. I have the last video in the series I am working on. The last video will be starting the engine. Thanks for watching all those videos!
@@MattsShop Are you planning on doing any carb work? I bought busted up 02 Vinson and am having trouble tuning the carb after rebuilding it.
I have a prowler 550 xt and I have used this video and 1 other to rebuild the top end but when I go back together and feel like I have done everything perfect. I will go to crank it and it will spin over fine but won't start then it will backfire through the throttle body? I feel like that would be a timing issue but I also check and double check and triple checked the timing. Any advice to where to go on it next?
Yes, double check the timing and make sure the valves are set right. Make sure you line up the timing pointers. MAKE SURE the valves are adjusted TDC COMPREESION stroke. Where there is compression.
What should the compression be on 2005 artic cat 500 4/4 suzukia engine??
And the ngk spark plug number if you don’t mind ?
Trying to figure out a No start problem but trying to