Shocking Reveal: My Forged Damascus This Week
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- Опубликовано: 22 фев 2024
- 🚀 Get all the tools and materials I use through my free PDF 👉 www.learnknifemaking.com/mast...
Join us on an epic journey as we embark on the creation of our most ambitious project yet - the "Griffin" sword! This legendary blade, inspired by the mythical creature, will take approximately 7 months to craft and will be the most intricate and advanced sword I've ever forged. Follow our progress as we meticulously design, forge, and perfect this awe-inspiring sword, and witness the birth of a true masterpiece. Don't miss a single update on this incredible adventure - subscribe now and be a part of the "Griffin" sword's story!
Get the Griffin Sword Tee: 👉 royercutlery.com/merch
Watch pt. 1 • Forging A 20-Pound Min...
Watch pt. 3 • Unveiling My 53k Layer...
Watch Part 4 • Sword Break or Bend? Q...
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Website ~ www.kyleroyerknives.com/
Never get sick of watching this dude smash metal. Hard to even comprehend some of the things he comes up with. True fine art. That you can go to battle with. Nice.
It would be great to see a clip of dad making the new forge…looks awesome
It's great to see the love in your family.
Fantastic damascus, btw!
No doubt, foot peddle extensions are definitely in order. Papa Royer get on that please!
I can't believe he didn't rig something up to extend the peddles. Seems like a fairly easy task with everything he has at his disposal.
Those pedals honestly look so crazy to me. I’m not very knowledgeable about presses like this but I’m surprised they don’t have just one pedal that makes it go down when activated and up when not. Seems like it would take away a ton of the awkwardness of the whole process
@@dabearsfan9 You can build it. Log splitters do it. The issue is you need to make the return height adjustable. You do not want it to return way above the work only to have to wait for it to come back down when you stop. It would not be hard to do though. I would put the return on a solenoid valve and use a adjustable limit switch to stop it at what ever height I want.
I was thinking along kind of same but just change the hydraulic valve/splitter block to a solenoid activated and can run with foot switches wherever you need.
When tig welding a large billet of high carbon steel it should help to heat the parts before welding. When welding the surrounding material quickly sucks the heat out of the weld making it really hard. heating up the weld with a toach after welding making it cool slower also helps prevent cracking.
also if going for complete penetration he should consider using a backing purge plate. It makes a huge difference.
Agreed, preheat and after heat to around 600f is usually necessary with high carbon steel. Especially when the object is large. Stresses in the heat affected zone due to the rapid cooling and hardening make the steel brittle and prone to cracking.
I was gonna say the same thing. Read my mind
I really like this longer video style. I’m also enjoying all the little extra personal moments and cool shots. It’s so professional and high quality. The all around progression is really cool to see.
I absolutely love how your family are so close ❤ Angie
Thank you for bringing us along on another masterpiece.
I personally have never seen another builder that produces the level of quality that you do. And I watch a lot of builders.
Cant make a truly awesome sword without fun and dorky humor. Gotta love this guy and his passion! He's an inspiration! And he deserves all the success. Keep rocking Kyle! 🎉
29:31
Me: "Quite the handsome looking billet."
Kyle: "That looks kinda nasty"
Me: "Disgusting."
I always agreed with your expert opinion since the beginning...lol
Your pattern vision is incredible Kyle. Feels like I’ve been watching you work for a lifetime and I love it. ❤👍🏼👊🏼
Love these long format videos with all the real moments in the shop. Good to know you're having fun while working so hard on these masterpieces!
I must say you're a really skilled forger making such beautiful Damascus patterns.
In the future, stitch weld the seam, cool and clean it, then finish weld the gaps. This will keep your welds from cracking, and will even the weld stress on the base metal.
Good luck with that project. Can’t wait to see next one. God bless you and your beautiful family. Tnx for sharing.
Dang! We got part 2 already! Thank you
Have you ever looked into induction forging? I have often wondered if it would be possible to do any serious forging/smiting in an oxygen-free environment, which I believe could be made possible using a partioned space filled with an inert gas (like argon) and an induction forge. If you could sequester all the necessary equipment in such a space, and manipulate the equipment via sealed gloves (as is done in a sand-blasting cabinet), you could accomplish some truly unique work. Imagine not having to worry about oxidization at any point, from forging your billet, through to heat treatment! No forge scale, no oxide causing failed welds, no need to grind or sand after heat-cycles, etc. I think there's a chance such a set-up could revolutionize blacksmithing.
I love long formate videos like this man! Awsome seeing all the progress on this big piece
Pre heat your metal before welding to avoid those cracks.
My rule of thumb is anything over 3/4 and thicker, pre heat.
Stacking those billets together definitely counts as a pre heat situation. Just some advice from a welder and a fan of your metal work and videos. Your awesome, keep it sharp!!!!
Ps. I just started, first time ever with a railroad spike today.
It's great. Thanks again for the inspiration
Awesome, love your work . The support from your family is outstanding. Looking forward to the next instalment.
Someday I would love to attend one of your classes on patterned Damascus! It's all so amazing!
You should look into glass blowing. They handle front loaded heavy equipment like this all day. Maybe if you copy some of their techniques, you can handle even stuff.
Great pattern! This is a work of art in the making, and I can barely wait to see the finished piece
I just can't comprehend how you keep outdoing yourself. Each new project just blows my mind even more than the last.❤
MASTER KYLE! Thanks for all the inspiration. ANd Your way showing Your mistakes is so so nice, and gives hope that I will once can be better later!
You have damascus patterns down so incredibly. It's insane.
This is my favorite pattern you've made so far! ❤❤❤❤❤ Totally worth all the work you put into it. Wonderful handiwork! Your skill and attention to detail is marvelous!
So excited for this build the Damascus looks truly amazing
That is a beautiful pattern!❤
I've discovered that I tend to learn so many things that I never knew that I've always wanted to know . I do absolutely love this channel!
Amazement bordered upon stupification. Thank you for letting me walk through your garden.
Gosh amazing piece, but also your relationship with your parents is so wholesome 🥺 Fantastic work man well done!!!!
Incredible work, thanks for sharing.
I recently stumbled upon your channel and it has been super inspiring to see your level of craftmanship. Even though I work with a different kind of material (wood, I make guitars as a luthier student), one can aprreciate the skill and time invested that has gotten you that far! I hope I'll one day be as good in my craft as well :) I am certainly looking forward to seeing more of your epic creations!
Also, it is trule heartwarming to see what kind of a relationship you have with your family. Seeing you hug and kiss goodbuy at the end of the day really gives me joy and makes me see you and your craft in a very positive way. I also enjoy your joyful style, seems like you're really having the best time making these projects and that's what it is all about! Like said, can't wait to see what you come up with next!
Really interesting to hear you talk about the scale. Every video like this I watch I wonder about that. Thanks!
Loving this series! Can’t to see how it turns out.
Oh fantastic so glad I came on RUclips to see this ,,,can't wait to see this beautiful sword 😍..Angie in Scotland
That slow motion shot of the forge welding was awesome
Really enjoying this build - its gonna be magnificent!
I love (enjoy greatly) watching you work; not because I learn tricks of the trade to make me a better maker of cutlery, nor will I ever have the funds that would allow me to purchase one of your works of art (although I would if I could).. No, I am enthralled by your joy of creation, and your glee of Ex nihilo development. Thank you.
Great work as always Kyle,the damascus is looking amazing...🤯 Keep going dude,fantastic process!💪🏻
That is insanely good! Amazing skill.
The patterns Kyle makes is insane. I understand them and the process…… but the thought that he thought all the steps through with success with the pattern is insane. Makes my brain hurt trying to figure it out just by a picture of the final pattern.
Your family is awesome. It’s lovely to see!
The layers of 15N20 really make those layers look like a banner waving in the wind. AMAZING!
Idk why, but the "shiny when you wire wheel it" is my favorite repetitive joke lmao. I forget which blade you said that over and over on lol. This is going to be awesome, bud. I cant wait to see it when you're donen
You're such an artist Mr. Royer.. friggin phenomenal work sir
Amazing how you make these patterns the way you want in steel.
Your a madman! All that work! Bravo!
Awesome work my friend! To help from cracking when welding large blocks of steel, just pre heat it a little. Don’t take much heat but it will prevent the cold billet from sucking the heat from the weld location and crack. Love your work my friend!
For those larger billets, if you preheat the billet prior to welding it should reduce or solve the joint cracking.
Yes preheat the billet before welding to avoid the layers pooping apart no matter how much filler you use it’ll probably still pop
Love watching you work.
Cannot wait to see the Griffin sword ⚔️ finished I bet it's going to be a true work of art
I was actually stoked to see kyle royer post a video over an hour long!
Love to see that you use Grizzly equipment. I am a custom furniture maker in Phoenix AZ and I use lots of Grizzly tools for my craft as well
Hi Kyle! Loving these videos!
Next time you put the billet on the end of the stick it might help to put a chunk of scrap on the other end to help counter balance the weight.
Its really nice seeing the love you're family shares with each other. Thats how i am with my kids. Its sad to say but i dont think enough families do.
Those slow-mo strikes were cool.
it look incredibly incredible,.,..Tkzz for sharing,.,.peace
5:43 Kyle always looks like he working on an old Singer sewing machine. I can't believe he hasn't developed a single-foot pedal mechanism.
Thanks for sharing.
You could try adding pedal extensions to your press. Might help with the longer billets on swords.
You make some of the best stuff
Hope all is well man!
Amazing skills.. man. You are a champion
Stunning!
i love the mosaic pattern,it seems to be very labor intense but makes for a beautiful pattern
I don't find myself watching hour long RUclips videos much but this is just so damn interesting to watch! Your explanations are excellent and really makes me wish I had this amount of skill to do this. Cheers from Australia
Love youre channel, youre work is first class and you and youre family seem like good people, i wish you all the success and happiness.
Hey thanks TheOldWays. May God bless you and your crew.
Dad
Would it help you handle heavy billets if you added a counter-weight to the end of your handle, kind of like a pommel? It would at least balance it a little better.
Another great video for a beautiful creation
That is going to be one awesome sword, i can already tell.
Also, i get really joyful seeing how loving this family is, dad, mom, brother, and ofc Kyle, such a special family. (am i missing someone to praise?)
On to the next episode! can't wait.
I can’t wait to see the end result of this it’s going to be amazing! You sir are a true artist
👍👍👍👍👍😊😊😊 Thank you ! Wish you all the best and keep forging !
you`re awesome brother. lol. Good stuff happening with your family and business. Keep going! I`m always going to watch. much love from Canada.
To help re squaring on wierd angles, could you weld a crosspiece on the handle at the new angle, to give u a solid reference for what flat is?
I had to pause the video for a while just so I could stare at the pattern and take it all in. That is going to be absolutely gorgeous.
His ability to understand and predict how damascus will turn out is truely amazing. I've watched my far share of smiths working on demascus, but none of them have ever predicted their pattern nearly as accuratly.
An hour+ video?! Let’s go!!!!
Saw on Instagram that a sword was in the works. This has been well worth the wait! 🍻
Easily top 3 bladesmith in the world. And he's doing it in a garage, not a highend machine shop. So Kyle the goat to me.
What a workout!
You will be able to swing that sword around with ease once it’s done.
Amazing blade.😲
Kyle. Please consider making some pedal extensions that you can put on and take off as needed. A slip on fit with a set screw should do. You were too uncomfortable doing that billet.
Incredible pattern! I look forward to seeing the blade completed.
Top job !
Hi Kyle, I love the work you do, you have been one of the most precious inspirations here on YT for me. If I may, I would like to have a humble comment on the hardness testing you performed after welding the 15n20. After setting the initial pre-load on the HRC tester, you should zero it out (i.e. place the C on the dial in line with the indicator needle). You had it offset approximately 27 points. Had you zeroed it, the resulting hardness of the welded bead would be roughly 37 HRC (which is still harder than a steel in a soft-annealed state, I would say the as-came material is 20-30 HRC). 15N20 is not highly alloyed with elements like Cr, V, Mo, W or Nb and thus is not air-hardening, so I am really dubious about the fact it could achieve 64 HRC just by cooling in the still air. However, to make the properties more even across the whole welded bar, maybe you could utilise normalisation annealing to make the grain structure more even and refined and then soft annealing to make the carbides globular and the steel as soft as it can get. Anyway, keep up the great work, to me you are one of the best knife makers I have seen on YT!
I bought four of these on Amazon, to line the bottom of my 4-burner forge. They don't take up much space, and they work like a charm to keep the flux off the bottom. And, they're cheap enough to be sacrificial. (Amaco Kiln Shelf for Model 62 EFC - 6" x 6", Rectangle)
You're an outstanding blacksmith, immaculate work as always
Have you considered coating the floor of you forge in Bubble Alumina? I've had mine coated for about a year now and it is just now starting to need replacement. it resists the flux really well and is pretty easy to apply.
Incredible as always. So much familial warmth too! You guys are super cute
Hey Kyle,.. To potentially solve the problem of pedal reach, you might try cutting notches in a couple 1 ft lengths of 2x4 to slide over the pedals.
If you're having issues with cracking you can either pre-heat the pieces to reduce the severity of heat deformation.
You should try greenpatch 421 on the interior of the forge.
oh my god that pattern! ;o
Hey Kyle, would it help to hang chains close to the press so you can cradle the handle of the billet and only thing you need to do is manouver it back and forth and rotate it.
Looking excellent! Try stainless Tig filler, it helps prevent cracking a little better than carbon or mild steel when welding carbon steel. It's also nice and easy to see when you're grinding it out later
The welds are cracking for multiple reasons. One is because of the thermal mass of the billet is cooling the weld very quickly and cracking it. The solution is to preheat the whole billet and let it cool slowly. The other is as you found out the 15n20 weld is super hard so it’s super brittle. The forging looks amazing by the way.
Have you ever tried heating the billets before tig welding them? I know I have to when welding large mild steel.
Hey, I started building my furnace out of an old water heater using an idea from a video I saw from the King of Random where he makes a foundry from plaster of paris and play sand, but as cheap as this project has been so far the furnace is about 185lbs. I want to be able to use my furnace as a foundry as well, but I don’t want to make the lid out of the same material. I heard you say in your last video that you used “KO wool” I wasn’t sure if I heard that correctly so I turned the caption on and saw “kale wool.” I figured that wasn’t what was said either so I wanted to ask what is it exactly. I thought it looked like normal insulation in your last griffin sword video, and when you said “-wool” and I got excited about a potentially lighter option. I’m a huge fan. I love your work. You’re so super cool. I wish I was so super cool. Maybe I’ll make stuff like you one day. Thank you in advance for any help you can provide. Hope to hear from you soon.
P.S.: I Also sent this message as an email.
P.P.S.: Thank you again. 😂
Time stamp: 2:26
It's called Kao wool there is also Iso wool
42:03 Imagine welding them together, then drill a circular hole in the middle and weld in the inside a circular damasco metal bar😮. To be fair that flower looks awesome 😎