Extra Content: The Mind-Blowing Machines that Stamp Metal Parts - Smarter Every Day 2nd Channel
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- Опубликовано: 2 окт 2024
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For future videos in this series, I'll directly start with the extended video on this channel. It's great that you included everything from the shorter video here so if I had watched the extended video only, I wouldn't have missed anything.
I'm sure I missed much of the "extras" here skipping over the parts that were in the main video I already watched. You should assume that everyone watched the main video first, and don't duplicate it and then hide the extras in the middle - JUST put the extras here. OR warn us on the main channel not to watch that video and just watch the extended version here.
@@gorak9000^ this.
@@gorak9000 Or, alternatively, just dump all the extra footage here as a follow up video as well as the extended cut of the original video.
But yeah, this being the original video with added things kinda discouraged me to actually watch it after I've seen the original.
If this is the system for these videos, as are many other commenters, I’d rather wait for the extended version too. This will be an awesome series!
@@Stefan_Van_pellicom Well, I don't know if there really is a system. Sometimes, Destin posts a longer cut version on the 2nd channel, sometimes he posts a followup with only the stuff that didn't make it. Sometimes it's just a 5 minute dump of whatever he just learned.
Suggestion: If you have a second, extended, video like this, ,can you advertise it at the start of the other video? I would have watched this one first because I know you make good content. Heck, you could have a video on watching paint dry and I would still likely watch the extended version because I am sure you would still teach me a lot.
Keep up the good work.
agree with advertising the extended versions at the start, I want to watch the extended but I don't want to rewatch the parts from the compressed version
Please do this, if we're gonna watch an hour we're more than likely gonna watch an hour and a half but not if we have to skip through all of the stuff we just watched
That would've been awesome! I will always prefer the extended cut with Destin's videos!
I totally agree. The only thing is, people dropping out of a video two minutes in will hurt the main channel in the almighty Algorithm. I would assume this is why Destin doesn't do it.
@@ReedCBowman in that case, I‘m fully okay with the way he does it. Thanks for pointing that out
The thing that constantly amazes me is how well Destin is able to help people who didn't know they even had a story to tell ... tell their story.
But Destin seems to think that everyone that watches his vids are absolute morons. He constantly repeats everything 4 or 5 times.
By constantly interrupting them? Sad....
@@Look_What_You_Did he interrupts them to clarify things for both himself and the audience, and also often just because he's excited. its not like he's doing it maliciously
@@Look_What_You_Did I see how he lights up and boy does he love engineering, its not coming from a bad place
Journeyman toolmaker here. Great video. My entire life has been spent making things from metal. It all began serving an apprenticeship in the electronic connector industry then went into medical device. I wish more young people would understand how high end and interesting the tooling trades can be. In my career I have made parts for nuclear submarines ,artificial hearts, and have programmed 5 axis machines with over 250K lines of code. Young folks, this is cooler than you think and at the right place you can get paid well.
I hate waiting for new videos, because I enjoy learning almost as much as Destin, I want more videos sooner. Always worth the wait because of the depth he goes into. Nothing gets glossed/glazed over.
Going this in depth and finding interesting things like this that will allow you to come into the place and go this in depth is prob pretty difficult especially since a lot of the processes are secret and a hour and half video is day takes many many hours to film
Do you know what i love about this, how humble and incredible everyone is, really nice people and atmosphere.
This video should have been advertised at the beginning of the main channel video, because now I won't watch it because I already have seen 2/3 of it. But now I'm subscribedd to the secondary channel :D
I work at a place that forges automotive suspension components, and boy howdy that is even MORE nuts. Really cool stuff.
My mom (Roger Kincaid’s wife) is the quality manager for T&C, worked there for 35yrs. We used to go swimming at Mark Coleman’s lake house, every car she had from 1987 till about 2010 was the “company car” T&C had that they’d pick up executives from the airport and run around in. Cool seeing a place I grew up at showcased on RUclips!
500,000 hits a year for 45 years!…..Made In USA!
You could often say Made In The USA from globally sourced material with sheetmetal product too. A lot of the raw sheetmetal comes from china. Not all of it, but a lot.
And the machines are often of foreign origin, Germany, Japan, Switzerland, China too.
Before anyone asks, yes, there is a big difference in quality between American/Canadian sheetmetal vs Chinese sheetmetal. Mainly in the stress relieving and the dimensional cutting of the coils widthwise. You can already tell if it's chinese steel just by the way the coil unrolls on the decoiler. The sides of the sheet are wavy and the coil tends to want to slip off sideways every other turn due to the uneven stress in the metal on chinese steel.
@@gtfkt It’s was made in “the late 70s”, my guess is it’s all American.
Man I wish you would have shouted out the extended second channel video at the start of the other video instead of the end. Either that or not included the same footage in both videos. Now I'm stuck watching (essentially) the same video twice in search of some scraps of extra footage. I really want to, but I can't justify watching this again.
This is about the coolest video of this process I've see. I ignored the main channel video cause I knew I'd want to watch the full extended cut. Warms this little engineers heart.
I lost it at "I don't know what this machine is, but I like it"- Destin
"That is an old de-reeler..." Owner. 😂😂
I too, thought it was an awesome looking extraordinary machine.
I get it why you don't do it, but it's nice to have a notice like "hey if you want extended version, just watch it instead" at the start of the main video. 😊 Because now I want to watch the extended footage but I don't like to rewatch stuff from the main video. I guess it's a first time thing because next time, I'll look if there's an extended version and watch it instead.
That was my wheelhouse I very much enjoyed that I'm 46 years retired tool die and mold maker
This might sound nuts, but hear me out: one of the more impressive machines in that entire building is the black Wilson hardness tester in the corner of the quality office...it is far from the largest or most important machine and probably only gets used occasionally depending on customer requirements, but it's definitely older than any of the employees and still remains a valuable inspection tool. I've had the pleasure of using a couple different Wilson testers of that same vintage over the years, all of which were made in the 1930s and 1940s and are as robust and accurate as the day they were made (with a little TLC, of course). As impressive as modern production and inspection tools are with their features and speed, the fact that equipment made 50, 60, 70, or more years ago is still working and being productive is maybe even more impressive.
That Blanchard grinder is somewhere in that age range too.
Great video. Thanks for showing people how this stuff is done!
I'm a journeyman machinist myself and was just shy of getting master, but got injured and can't do it anymore. These people are the backbone of modern America and it's a shame that profits are killing them out.
Hey Destin! I love your content and I love this series. Would you be interested in visiting a 3D printer filament factory? I'm doing a video next month about the process.
My wife runs a M&A firm selling manufacturing companies and would love if you could make a similar video on how CNC and Wire EDM machines work. Her staff would benefit a lot learning from your videos.
Hearing you talking about how knowing manufacturing technologies is important makes me feel way better about studying plastics engineering after having become what would be called a journeyman in injection moulding.
Man I watch for your newest videos like it is a drug of some kind. Love the content
What makes this video so entertaining and educational is that you know enough about the processes to ask the right questions. This video by itself made me a subscriber and I can't wait to see more of your videos. Thanks for your hard work.
Wish you could come to our plant and check out our transfer presses. We have 2 transfer presses with about 25 foot beds along with a mini transfer press around 15 ft. Along with 2 servo automatics with 120 inch beds making 30 parts per minute and 3 other 120 inch autos doing around 15 parts per minute. 4 manual 108 inchers and 4 smaller auto presses. We build Speed Queen brand washing machines in Ripon WI.
I love you for this. Not just this video, but this part of you. If I was filthy rich, I'd spend the year going from race to race in a fully built tour bus style RV with a dedicated driver for it while driving a fun car, and touring random factories along the way. That's been my "lottery dream plan" for years. I am just in love with factories. The sounds. The smells. The bigger and dirtier, the better, usually. I can appreciate small and clean too, and anything in between. Ultimately it's all about the process and learning everything. Great stuff man ! Thank you !
“We’re kin somehow” Well I’m glad, cuz it got us this gem of a video and walkthrough!
Worked for an auto parts company that made car door blanks very similar but much larger presses. This brought back memories 😅
What was the tonnage?
@@Kumquat_Lord 1500 tons for the draw press, and 4 1000 ton presses for the remaining operations on a 4 door bodyside. A pillar to tail light, Left hand side only.
"When it sounds like butter, you're cooking with gas." Wonderful quote!
Do one of these for a steel plant. Follow the scrap and document the whole steel cycle. That would be fascinating. Love your channel.
This is incredible i hope this doesn't disappear
"Edit me out" my guy you were the star of the show
I couldn't look away !!! Watched alot of it 2 and 3 times . THANKS DESTIN ! From one North Alabamian to another !! ROLL Tide
I love Roger! My brain smells cornbread every time he speaks! Destin needs to work a day with him!
Just as promised, the second channel is definitely a deeper dive! Thank you for the excellent content & secondary content as promised! Only a few channels are doing what you are doing. Much obliged!
I work at a nearby plant on Japanese auto parts, and some of the presses are 40 feet tall and 5,000 tons. They are able to stamp a part every 4 seconds.
You tune out the noise and vibration pretty quickly.
I will never look at my lawn mower the same 😯
Honestly? I prefer the 2nd channel more than the primary. Much more content, much more detailed, much more entertaining. But I still sub to both.
I have a 440 ton Seyi Servo as well as a 1,000 ton BNC press from an old GM plant. It shakes the floor in my office 200 yards away. But the Servo presses are the way of the future. So much more precise and capable than the normal mechanical presses that just go up and down at the same speed.
Amazing! Thanks for the long form, which is super interesting just from a technical point of view. I love how you give credit to everyone from the engineers to the CAD guy, to the lady placing bolts manually. Every job is critical. A very satisfying video that show the world the best of America. I'm proud of the company for taking care of their people, both in pay and mental stress. It is so smart that if people are happy, they work more. I watched this video all day long in segments, worth the time. Thanks to all the plant team that participated and agreed to be on the video, you make country talk sound like music. Best content on youtube!
This is great to highlight manufacturing. I think the government should be encouraging small manufacturing with CNC, 3D printers, pick and place machines etc. I feel we could bring manufacturing back to the US (even though the US still manufactures a lot of stuff) in a more many small scale producers way rather than massive manufacturing plants. I think that's where we are heading but there should be some encouragement. Hopefully that makes sense
Great stuff Destin. Would you mind calling these “extended cut” videos rather than “extra content”. I already watched the main channel video thinking that this would be the bonus features.
As a tool designer for 30 years, I am very happy to see someone like you interested in this work. However, I would like to see all the work that exists before machining and assembly. It is during the project that an idea passes to engineering and all of this becomes possible. Congratulations and keep up the good work.
yo dustin, loved both videos however i personally think THIS video should of been on the main but regardless you are amazing and always teaching us things we didnt know we needed to know.
If Cody the cnc programmer was the only thing on this vidya. I'd be tickled pink. I've been working on programing and running my mostly 3d printed cnc. Just hearing him confirm listening by ear for feeds and speeds is gold. I mean you got to know the difference in sound. It's just a confirmation of how I need things setup to make adjustments on the fly. Now I'm adapting it to run plasma and I'm sure it applies there after the plasma's manual settings for what your running.
you're running
No Name
Something I didn't understand in the process is exactly what is indexing the roll as it came through. I couldn't tell what part of the press was pulling at the roll. You talked to them about the index pins, which makes sure the part is aligned at each station on the tooling, and there was a button under each station that pushed the roll up off the pins so that it could index, but nowhere did I see a gear or something that actually ratchetted the part forward one "step?"
If allowed, it would be SUPER cool for you Destin to visit Tesla and watch their Giga press in action!!
I love every time a new series starts on this channel. Makes me excited for the other videos! I'd think it'd be interesting to cover civil engineering/landsurveying in a future video!
The first video was incredible. Then you briefly mention for MORE at the end! Yes, please!!!!!!! And here I am. Why can't everything be done like this, when applicable of course. Love it. You have a wonderful ability to ask what seems to be the perfect question to get the best information out of each individual you come across to get a better overall understanding more insightful than just about anyone I've seen and so polite and respectful of the people working and what they do.... It's fantastic!
In America, such a manufacturing job and work culture mix is very, very rare. Glad to see such a manufacturer who fosters mutual respect from hard working people.
You should come to Dayton Ohio and visit Aida America. Come see how really large servo presses are manufactured
At the Red Mile harness horse racing track, a horse beat the world record in part (pun intended), because of proper watering of the track. Our water truck has a Briggs and Stratton V-twin motor running the water pump, so these folks helped a tiny bit.
Great to see someone doing a video about manufacturing and real day to day engineering. I started my working life as a fabrication engineer. Brings back some fond memories! Especially the guys I had the pleasure to walk the floor with. Still the most intelligent and creative I have ever worked with!
Do I need to watch the SED version of this video in addition to this one?
I'm pretty sure everything in the main channel video was in this one.
My guess to why they don’t put a 90 degree bend is because the stock is pushed through the progression. So they need to maintain some rigidity up to the last stage before the scrap is trimmed off. If there were 90 degree bends it would create too much friction and the part would hang up on the die.
I always wondered what they meant when they said tool and die…and now I know. 👍
Could you go into something about the Mega presses? I think there is one very large press that does some fantastic things.
I didn't think I would find this tour as interesting as I did. I bet if he ran a tour through there for high school students he would one or two kids showing an interest now and then which would bring in the fresh blood he was saying they needed.
If most things are cheaper to make in china, what are some reasons why stuff is still manufactured here (usa)? Quality? Better communication? Tax credits? Tarriffs?
I wish there wasn't the massive outsourcing race to the bottom of production costs/wages, for the sole motive of profit that has taken place in the last 50 yrs. I just wonder how this place has survived? What makes them different? Or is it that they aren't doing nearly as well as they could if so much wasn't imported.
It makes me happy to see these guys say they're getting treated well, and being content in a skilled trade besides contracting(nothing wrong with being a contractor, i am one, but that's what the majority are thinking of when they say 'skilled trades'). I just wonder how they seem to stay competitive. Whatever they're doing, hats off to them. Hope they remain profitable for a long time to come.
Thank you for a wonderful effort on all your video's. Always so informative
Thank you so much for sharing this Justin (and T&C Stamping).
Ever since childhood I have always wondered how everything that's mechanical works and I have always wanted to know how stamped metal parts were made.
So being able to see this entire manufacturing process from start to finish was truly amazing. ❤
Thanks for your interesting videos
Related to the 4x10 work week: I wish more jobs were possible to measure output on an hourly basis so you could clearly show you worked 10 good hours. It's hard to convince a manager of an IT company, for example, that you've done your 40 hours in only 4 days, because 8 productive hours and 10 lazy hours are pretty hard to tell apart without someone standing over your shoulder all day.
Came from the main video. 👍 Wish I could skip to the new stuff though…
This was awesome! I've worked in manufacturing for 8 years including a few years in an engine bearing stamping plant doing tool and die and machine design so this was right up my alley!
Thank you for the information presented. When I studied it, I was able to transfer it to student learning very well. I am a teacher in Thailand. The technology you presented is very beneficial to education. Yes, thank you very much
Great video, love the attention to details, the little stuff matters ! I have a lot of respect for the owner and the workers, never take their talent and dedication for granted.
Heck of a job, y'all !
Great job in presenting us with inside knowledge of how parts are die-casted, machined and made. Not only was the owner a stand-up guy, but each and every one of the regular Americans interviewed were absolutely wonderful people. This also showed what a wonderful guy YOU are in the way you interviewed and treated each worker with the utmost respect. I honor and highly respect each and every one of these skilled workers. God bless you and each and every one of them!
This is my life! I deal with this stuff non-stop and it’s great to have a quality supplier in the US!
I wish I knew about this video first. I would've watched it instead. I thought this was strictly additional content.
Just make sure that you can put the lawnmower back together when you get done looking at all the pieces.
It's a three step process:
1. I enjoy taking things apart to see how they work.
2. I'm skilled enough to put them back together working.
3. I'm smart enough to hide the left over parts! 🙂
Destine you should team up with Mike Rowe and do a show 😊
I worked company out of Nagoya, Japan as a Field Tech servicing stamping presses similar to this video. I was completely green and didn't know anything about presses.
My first job with them was to modify a press in Memphis, TN so Panasonic could manufacture larger microwaves. It was a long time ago, I think it was a 20- or 40-ton press. The machine we modified stamped out all those tiny little holes in the screen for the window of microwave ovens. The rolls of steel are about the size of a small sedan.
The company also made and serviced textile machines (looms and dobbies)
Dustin, Thank you for asking Cody the speeds and feeds question! I am sitting in my chair with a two-week-old, watching your video while setting up an X-Carve in Fusion 360. The window I had up while you were talking to Cody was to program the Max feeds and speeds for my machine in fusion. Cody's response to your question that simply listening to the machine will tell you if the feed rate or speed is too fast or slow is mindblowing and beautiful at the same time. It has also saved me hours of research and googling. Thank you!
Can I get the delta cut? Watched the first one and don't care to spend the extra hour, or two hours seeking around the extended cut.
If i watched the the SED#1 video first, is it on repeat? but, longer dialog?
Most enjoyable.
Every step assimilated and educated - WOW. old git, UK
So, I don't want to watch the same video twice, and since I already watched the main channel video I won't watch this one.
If you make an extended cut on this channel, you should say so at the start of the regular channel video. You said that there would be more on this channel, but I assumed that it would be only the parts that were cut.
Thank you for the content, I really enjoyed the other video. I suspect I would have enjoyed this even more, if I hadn't watched the other one already.
I think you should start with the extended video FIRST. at least, link to that in the main channel.
This one is a lot of repeat, so no value to watch it all again?
Either mention this video at the start of the main channel video, or only include the extras in these videos. I've already watched the video on the main channel, and watching most of the same stuff over again makes it not worth the effort.
I wonder how well aluminum foil would stamp using 3d printed parts. Tempted to try and recreate the channel logo stamping at 0:17 irl.
Thank you. This is glorious and I am so happy you’re doing this work. Really feeds the part of me that is compelled to grasp the principles of how this world is built :)
Our only machinist was out for a few month due to some medical issues and man, did the whole warehouse feel that. Awesome stuff!
Just look at the age of all the equipment apart from the 2 new presses. this is where America has lost out, absolute magnificent machines that are still working but there is a clear 40~ year gap of investment which has gone abroad and needs to comeback. I can't wait for this series and hope it gets people into manufacturing jobs as it is skilled high paid work that not enough people are doing
They won't come back until America abolishes its highest corporate taxes on earth and its oppressive regulations. This will never happen.
Hi Destin. I remember Jeff Foxworthy talking about the Alabama accent and how it's not the most intelligent sounding of accents. Well I'd have to say that you are proving that it's just an accent and has no bearing on the intellect of the people. Still funny as heck to joke around with, but we're just teasing y'all
Great example of how you can keep manufacturing jobs in Western countries as long as you use enough automation. Sadly, it cannot employ equally many people as traditionally but there are still jobs available if you're smart enough to do the job with automation.
Iv been running punch presses since 1997 from 60 ton press to 1000 ton progressive dies
45:05 it's interesting to me that the bearings/guide pins on each corner come apart in operation.
I would have thought it'd be important to keep the stroke shorter than those bearings so they stay together...
Hm. Really wished I’d known the other video would be part of this, I would’ve started with the extended version. No way my brain’s gonna let me sift through what I’ve already watched to find the new stuff. :/
46:00 is a sweet beat
These videos are so interesting and entertaining to watch! Might have to do something with my engineering background 😅
The into stamp animation was wrong, the index holes go first then the imprint stamp. Cmon destin you're better than that😂😂
I will have to say that the quality of the men and women working there is amazing. What a wealth of experience and integrity.
Safety: there is a video here on youtube somewhere where there are I think 8 guys INSIDE a monster press, moving the part from one station to the next. they are making car headlight housings. They bend down every time the press goes down and then back up, move the part and then bend back down again.. Totally crazy dangerous.
This is probably one of the most interesting videos on manufacturing I have watched on youtube. Usually they are taped by the company themselves and it's totally showmanship. This you get in-depth explanations.
Absolutely fascinating. As usual a top-notch job. Cheers
Cool... I just started learning Master Cam after Been Using Solidworks for 15 years with no Cam.
Wish Dustin could pump these videos out more often I love the way he explains things and how he's always excited about learning
Bridgeport and Clausing Lathes.
I am 70 and my last job title was AMT, Advanced Manufacturing Technologist.
Message me 👍👍
PS, this is all math and ability to read gauges...
00:33:33 Ding, Ding, Ding, Ding I recognize that... NEC phone System... HAHAHAHAHA....
Thx Justin, really fantastic.
Had an idea what was involved, but the details are mind blowing.
Makes me wonder when and who started the philosophy of Tool/Die/Gauging....
I live and work in Wichita as a HVAC tech. I’m in and out machine shops on the regular. Let me tell you with all the aerospace and aviation in town, there are more machine shops supporting aerospace here than you can count. Some of the CNC machines and presses are fantastical. Before I got into HVAC, I worked in a sheet metal shop and got to setup and run all sorts of heavy machinery from shears, rollers, presses and brakes. Not quite a machinist but close. Yeah baby made in the USA 🇺🇸 means something.
I noticed almost all these guys are 50 plus years old. The same thing ive noticed with a lot of skilled trades. More are retiring than joining. I hope that they are able to find enough skilled workers in the future. it really is a tough sell to a kid for going into a profession such as tool and die Maker with the job prospects being as bleak as they are in the US. Anyway, great vid all the same. Thx.
Sorry to be a debby downer but it's just what I've noticed and hear about. Its an easy answer to say the youngest generation is lazy, but i really think that has less of an effect than the parents, teachers, and guidance counselors who tell them they'll be a ditch digger if they don't go to college. Doesn't matter what you go for, just going is the important part (smh). Guy in the vid says something like "weve gotten a bad rap", and he's right.
Destin, this was heartwarming to watch. It's the epitome of what made America with American manufacturing providing families homes, food, education and most of all, a future for generations. If we make nothing, we will not survive. Thank you for showcasing American excellence. Cheers!