I have been making ethernet cables in my computer business since 1983. Always said the person who came up with an easy way to put ends on the cable would be a hero...and millionaire. Discovered the pass-thru method a few years ago. Love it...but still...too much cable un-twisting, alligning, and stuff for me...close...but no cigar! Smiles.
As an AV tech I love it when the higher-ups demand load bar connectors just because I get paid more, but I have to say I've never had a short problem with pass-throughs. I think the key is good tools, most importantly your flush cutters and the blade on your crimpers. Replacements are sold for most crimpers and maintaining the blade like a good knife will ensure that the cut-off is smooth and short-free. When you look at the end of the completed connector each wire end should look like a little colored donut with a shiny copper dot in the middle-no crushing or smearing of the copper leads into each other. Another cheat I've seen is a small dab of gel CA glue spread over the ends of the wires exposed at the end of the connector. Do this after testing and before insertion, and please let the CA dry before installation or it'll be permanent. I had the opportunity to have a break-time competition with a guy who had one of those bad-ass testers, and the difference between an EZ connector and a high-end connector, both well installed, is negligible for most AV and non-military applications. The truth is that these connectors are engineered to avoid interaction between potential short points. If you plug a pass-through into a socket and get a short you really have to evaluate your terminating technique!
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I have been making ethernet cables in my computer business since 1983. Always said the person who came up with an easy way to put ends on the cable would be a hero...and millionaire. Discovered the pass-thru method a few years ago. Love it...but still...too much cable un-twisting, alligning, and stuff for me...close...but no cigar! Smiles.
As an AV tech I love it when the higher-ups demand load bar connectors just because I get paid more, but I have to say I've never had a short problem with pass-throughs. I think the key is good tools, most importantly your flush cutters and the blade on your crimpers. Replacements are sold for most crimpers and maintaining the blade like a good knife will ensure that the cut-off is smooth and short-free. When you look at the end of the completed connector each wire end should look like a little colored donut with a shiny copper dot in the middle-no crushing or smearing of the copper leads into each other. Another cheat I've seen is a small dab of gel CA glue spread over the ends of the wires exposed at the end of the connector. Do this after testing and before insertion, and please let the CA dry before installation or it'll be permanent.
I had the opportunity to have a break-time competition with a guy who had one of those bad-ass testers, and the difference between an EZ connector and a high-end connector, both well installed, is negligible for most AV and non-military applications.
The truth is that these connectors are engineered to avoid interaction between potential short points. If you plug a pass-through into a socket and get a short you really have to evaluate your terminating technique!