Ember Prototypes
Ember Prototypes
  • Видео 116
  • Просмотров 262 000
MATERIAL SCIENTIST explains IPA recycling: a chat with Andrew Mayhall from 3D Gloop!
We had a very interesting discussion with Andrew Mayhall, a material scientist and co-founder & president of 3D Gloop!
This was such an interesting discussion that we thought it would be worth posting the entire interview up.
Be warned - this one is LONG and un-edited!
See our previous video on IPA recycling here:
ruclips.net/video/txSbP4tcukU/видео.html
Find out more about 3D Gloop! here:
www.3dgloop.com/
emberprototypes.com/
emberprototypes
emberprototypes
Просмотров: 868

Видео

The REAL way to recycle IPA for resin 3D printing
Просмотров 5 тыс.2 месяца назад
There are many myths around how to "recycle" or "refresh" IPA waste used in resin 3D printing. Ultimately the only real way to do this is through solvent distillation. In this video we show how the distilling process works with our Uniram URS500 solvent recycler and what the recycling process looks like. Links to products used in this video below (some are affiliate links): Uniram URS500 Recycl...
Low cost FUME HOOD for your 3D printer
Просмотров 1,4 тыс.3 месяца назад
In this video we show our low cost solution for containing fumes and VOCs from our Formlabs Form 3 SLA 3D printer. This is a great, cheap, and easy way to make a DIY fume hood and protect yourself from the smells of resin or IPA. Links to the products used in this video are below (affiliate links): VIVOSUN 36''x20''x63'' Grow Tent - amzn.to/3TWS9nK VIVOSUN 6'' Axial Fan - amzn.to/3w0oRNg VIVOSU...
Bambulab X1C - $50 HEATED CHAMBER
Просмотров 37 тыс.5 месяцев назад
Bambulab X1C - $50 HEATED CHAMBER
Replace injection molding with RESIN 3D PRINTING
Просмотров 1,7 тыс.5 месяцев назад
Replace injection molding with RESIN 3D PRINTING
FULLY CUSTOMIZED 3D printer build plates
Просмотров 1,7 тыс.6 месяцев назад
FULLY CUSTOMIZED 3D printer build plates
How to import your custom build plate for perfect imprinting
Просмотров 5857 месяцев назад
How to import your custom build plate for perfect imprinting
Why the Prusa XL should use OPTICAL calibration
Просмотров 9 тыс.7 месяцев назад
Why the Prusa XL should use OPTICAL calibration
The ULTIMATE resin 3D print removal technique
Просмотров 3,4 тыс.8 месяцев назад
The ULTIMATE resin 3D print removal technique
Cleaning a RESIN SPILL on the Formlabs Form 3
Просмотров 1,5 тыс.8 месяцев назад
Cleaning a RESIN SPILL on the Formlabs Form 3
Comparing MJF vs SLS vs SLA for our product
Просмотров 3,2 тыс.9 месяцев назад
Comparing MJF vs SLS vs SLA for our product
How to fix OVAL holes on the Bambulab X1C
Просмотров 4,3 тыс.10 месяцев назад
How to fix OVAL holes on the Bambulab X1C
The EASIEST way to unclog your Bambu Lab nozzle (no disassembly required)
Просмотров 53 тыс.Год назад
The EASIEST way to unclog your Bambu Lab nozzle (no disassembly required)
Camera-assisted XY calibration (CXC) for 3D printers
Просмотров 2,6 тыс.Год назад
Camera-assisted XY calibration (CXC) for 3D printers

Комментарии

  • @TobiasFeger
    @TobiasFeger 6 минут назад

    SLA looks pretty good. Thanks for the comparison, that's very helpful.

  • @juliesdog
    @juliesdog День назад

    Thank you, very helpful. Why don’t you put the large one in a tent, too?

  • @JamieHarveyJr
    @JamieHarveyJr 2 дня назад

    The overwhelming reviews stating the fan dies prematurely (while still heating the element) has kept me from using this particular unit, unfortunately. It’s a tough product to find that’s reliable AND affordable.

    • @emberprototypes
      @emberprototypes 2 дня назад

      @@JamieHarveyJr mines still going strong after all this time, so I guess I've been lucky!

  • @cosconnell
    @cosconnell 5 дней назад

    Fucking inflation it’s $67 now haha

  • @cosconnell
    @cosconnell 5 дней назад

    Fucking inflation it’s $67 now haha

  • @cosconnell
    @cosconnell 5 дней назад

    Fucking inflation it’s $67 now haha

  • @aeroshot-sk8qt
    @aeroshot-sk8qt 6 дней назад

    What kind of plastic bags are you using? HDPE?

    • @emberprototypes
      @emberprototypes 6 дней назад

      I buy them from Uniram, not exactly sure what the material is.

  • @KornbreadKrafts
    @KornbreadKrafts 8 дней назад

    I just came across your video. Very helpful information. I was curious as to what the make of the carbon filter is opposite the heater?

    • @emberprototypes
      @emberprototypes 8 дней назад

      @@KornbreadKrafts I designed it myself and was testing something special 🙂

  • @Kittyking42222222222
    @Kittyking42222222222 9 дней назад

    I wish i had taken a better look at the temperature graphs before buying all this stuff. The temperature swings are crazy, i tried to improve it by moving the sensor closer to the heater but the thermal lag on the sensor alone is excessive, its just not well suited to this application. Going to look for a different heater with actual air temperature control

    • @emberprototypes
      @emberprototypes 9 дней назад

      The ideal scenario is to have PID control as opposed to on/off. But honestly, I've been using this for around 6 months now and it's been working beautifully. My opinion is this isn't something that needs precise control.

  • @GregAtlas
    @GregAtlas 10 дней назад

    How does it handle the temperature with the air being sucked out? Or are you using an ERV/HRV system?

  • @millpreetk1406
    @millpreetk1406 12 дней назад

    is that the ikea filter box?

  • @JF32304
    @JF32304 19 дней назад

    One thing I'm going to do is make a dolly for it so I can transport if needed. This is step 1. The unit weighs around 900 lb.

  • @C4SolvesEverything
    @C4SolvesEverything 19 дней назад

    So where do I get plates I can customize?

    • @emberprototypes
      @emberprototypes 19 дней назад

      @@C4SolvesEverything on our website: www.emberprototypes.com/products/custom-textured-pei

  • @MisterDeets
    @MisterDeets 21 день назад

    I did something similar with an enclosed printer about a year ago, but I used a different PTC heater that was larger and had more watts. The enclosure is very leaky by design, but it planes out to around 62C or so. I like your setup there, but I think I would get rid of the carbon filter on the inside and put an additional heater in it's place. Might have to spec out some higher temp lube for the internal parts that move like leadscrews, but I think it should work ok in a Bambu Labs P1S. I made a printed mount for my temp controller so it sits on the side of the printer and I can more easily control the chamber temps with it. I just added a short extension cord to power it.

  • @MFEeee
    @MFEeee 21 день назад

    Nice

  • @alexandrebezroutchko731
    @alexandrebezroutchko731 22 дня назад

    I think I saw somewhere that X1C forces chamber fan above 60C because otherwise motors and electronics might fail. Do you see it working (against your heater)? I found that covering top and sides of the printer with a towel helps a lot, the chamber temperature stays above 50C (if bed and nozzle are hot enough, I tested with ABS+, Nylon, and PC). Preheating is a bit of a wait - I set bed temp to 100C, aux fan to 50% and move bed next to the fan and wait. Your approach will probably save the wait.

    • @emberprototypes
      @emberprototypes 22 дня назад

      I don't think this is true, or at least it doesn't kick in until higher than 60C. Having a heater is definitely nice, way faster and more consistent over time (eg. during winter months vs summer)

  • @GamePotatoMan
    @GamePotatoMan 22 дня назад

    Is resin printing worth the toxicity

    • @emberprototypes
      @emberprototypes 22 дня назад

      Depends what you're doing. For me - yes. You just need to take necessary precautions.

  • @Darknynja2
    @Darknynja2 Месяц назад

    New subscriber here. Thank you for this very thorough and educational video. I went to the link for the heater and under it where it says "items frequently purchased together" it had all three items listed as if Amazon already knew what I was after. Obviously, a lot of people have purchased those items after watching your video.

    • @emberprototypes
      @emberprototypes Месяц назад

      @@Darknynja2 thank you for the kind words! And thanks for subscribing and watching 🙂🙏

  • @RTTeamKoltz330
    @RTTeamKoltz330 Месяц назад

    What brand did you use can you tag a link

    • @emberprototypes
      @emberprototypes Месяц назад

      @@RTTeamKoltz330 links are in this video ruclips.net/video/Eohe_QBW2ek/видео.htmlsi=C4mM0X53WOUvTEDM

  • @johnhinkey5336
    @johnhinkey5336 Месяц назад

    I used the exact same PTC and control setup to heat my build volume of my Elegoo resin printer. Cool, well, I mean hot.

  • @felixxcatus
    @felixxcatus Месяц назад

    my friend teases me saying that waste management is my passion, not 3D modeling or printing

  • @JoshLennen
    @JoshLennen Месяц назад

    This is quality info that should be a requirement for anyone wanting to dive into resin printing. Thank you both so much for taking the time to put this together.

  • @fluxcapacitor
    @fluxcapacitor Месяц назад

    Also, "solvents" were cited several times, but never the word "detergent". Yet, it would also have been particularly interesting to know how recent resin detergents (which are part detergent with a "hydrophobic tail" but also solvents) work as an alternative to IPA (which is pure solvent) on the microphysics level, and whether they are indeed more effective at removing resin as claimed by the manufacturers. I'm not speaking of general kitchen detergents from the grocery store like Simple Green, but dedicated resin detergents. These detergents have the other advantage of being suitable for use in ultrasonic cleaners, which is not recommended at all with IPA due to its flammability. Ultrasonic cleaners are much more effective than vortex-based wash stations at removing sticky uncured resin from 3D printed parts, especially when they are hollowed. Incidentally, this would have introduced a subsidiary interesting question regarding Wilson's machine: Why is resin diluted in some of these resin detergents unable to cure when exposed to UV light, contrary to when it is diluted in IPA (according to some testers that would be the case for Sunlu Detergent or ResinAway) while others dedicated detergents would allow diluted resin to cure in the same situation (Elegoo Photopolymer Resin Detergent, Sailsea 3D Resin Cleaner, FormFutura EasyClean, apparently)? That's a particularly useful property when you're trying to slightly precipitate the resin by partially curing it so it can better get caught in the micrometer filters, and the discrepancy over the various cleaner alternative to IPA raises questions. Not only the Wilson machine eliminates the need to dispose IPA and buying it over and over again, since your keep the same in the circuit (just topping it from time to time to compensate for its evaporation) but when one switches from IPA to detergent, this recycling process also negates the higher price point of the latter with respect to the former! An even if in the end, after one year or more probably several years, you have to eventually dispose the recycled liquid (if it's indeed not 100% recycled in the process) and finally replace it entirely, the convenience and economy of scale achieved in the meantime have been unbeatable. At least, that's what is seems to me.

    • @emberprototypes
      @emberprototypes Месяц назад

      I don't have experience with any of these detergents, but am mainly interested in what is commonly used in industry - which happens to be IPA, TPM or DPM solvents. Having someone shine some more light on these "detergents" would indeed be interesting.

  • @fluxcapacitor
    @fluxcapacitor Месяц назад

    Nick Wilson's IPA filtration machine is not "crazy", it's pretty simple actually, and very clever. I don't get why you are laughing each time you're referring to the setup, calling it the "arc reactor" like if it was some insane sci-fi thing from a movie, what's more without even crediting the author, ever. Wow. Even Wilson never called it like that. The fact that the machine recycles soiled IPA (by precipitating liquid resin diluted in it into larger partially cured chunks, and passing it several times in a loop for about 20 minutes through micrometer filters that capture it) and that not only it works, but it continues to work perfectly after passing over 20 kg of resin over a year without the need to even change the filters yet, is all there is to know. The fact that in the end you only have to dispose two small solid-state filters after 12 or 18 months to the chemicals section of you local waste disposal center, instead of hundreds of liters of contaminated IPA (!) is the smoking gun of this device. For those who don't know, the cost of these filters is ridiculous. This should have been the starting point, which should then have been developed to explain what technically happens in the machine.

    • @emberprototypes
      @emberprototypes Месяц назад

      I actually didn't know who the inventor/author was, I have only seem images of builds circulating online. Since this was a very un-edited informal chat, I didn't think to dig into it. Also, if you watched the entire interview, you would see that my view shifts and my mind is opened to alternative recycling techniques as I learn more during the discussion with Andrew. The main gripe I have about any of these hobby recycling projects is that nobody has quantified the quality of IPA coming out and it's purely anecdotal or evaluated by "clarity of IPA" which has pitfalls as we discuss in the interview because resin has many fillers in it that are not soluble by IPA. Again, if you listen to the entire interview there are many reasons why that filtration system will NOT fully reclaim IPA like distillation. For example, we discuss that monomers, which are soluble in IPA, are on the order of nanometers, but the common filters used in these setups are in the microns or hundreds of nanometers. But we also discuss reasons why it does work to some degree because it is effective in removing large fillers, pigments, and partially polymerized "stuff" which improves the effectiveness of a solvent to mechanically clean resin off parts rather than actually through the process of solvation.

    • @AuntJemimaGames
      @AuntJemimaGames Месяц назад

      Does that IPA filtration system use a peristaltic pump? If not, you also end up with a set of tubing and a pump that are permanently contaminated by the exposure to resin contaminated IPA. Of course, a typical distiller would have the same issues, since they aren't made to work with a liner. None of these processing setups is perfect, but I think the purchased option that use here is about as close as you're going to get. Exorbitant price aside, at least it's explosion proof, has a large capacity and has the advantage of limiting any potential contamination with disposable liners.

  • @rubengray3541
    @rubengray3541 Месяц назад

    Explaining @21mins why you don't leave prints in IPA was a big ahhhhhh moment for me

    • @emberprototypes
      @emberprototypes Месяц назад

      I've had several "ahhhh" moments since researching and talking to Andrew haha. Thanks for watching!

  • @Becvar80
    @Becvar80 Месяц назад

    I still find it horrifying that some people actually think it's okay to use cheap, countertop water distillers for IPA.

    • @emberprototypes
      @emberprototypes Месяц назад

      I will be honest and say I actually am curious about this haha 😂

    • @MoonWind32690
      @MoonWind32690 Месяц назад

      Why? I've seen them done on big areas of concrete. For many gallons of IPA. Worked fantastic. Sure it could become a fire. But it didn't take too long to pay off and with the risk being a char mark on some concrete I really don't see the horror. Indoors, or not taking the fire risk into consideration? Yeah.

    • @Rinqu92
      @Rinqu92 Месяц назад

      You can get actual alcohol distillers for like £70. That should be way safer. I'm curious to try that, but I feel like a wooden shed is not the right place to experiment with that 😅

  • @reprinted3D
    @reprinted3D Месяц назад

    This was very interesting and informative. Thank you Phil and Andrew for breaking this down so well. Now, all we need is for someone to make a vacuum distiller in a hobbyist price-range. Whoever does that, will make a ton of money!

    • @emberprototypes
      @emberprototypes Месяц назад

      Thanks for watching Pete! And yes, one day!

  • @nickvee9468
    @nickvee9468 Месяц назад

    I came across this video because my K1 Max was having the same issue. I clean my rods regularly. After 4 kilos I started having the issue. I went as far as taking my gantry apart and cleaning the graphite tool carriage bearings. They are supposed to be dry run (no lube) and they were very gummy on the inside of the bearing. It would take an endless amount of juicing and running the carriage back and forth to get any discernable amount of clean to them. Thank you very much. It's not driving me nuts anymore and I can reset all the slicer offsets I changed to try to resolve the issue. I'm thankful I didn't change the printer rotational distances in the config file but I wasted almost a kilo trying to resolve the issue.

    • @emberprototypes
      @emberprototypes Месяц назад

      @@nickvee9468 yeah it's definitely an annoying problem that I hope gets solved in the future. Glad this video could help you!

  • @GadgetReviewVideos
    @GadgetReviewVideos Месяц назад

    I was thinking about putting one of my old heat beds in the bottom, placing a aqara temp/humidity sensor on the inside was of the unit and turning the bed on and off with automation like most things in my house and using a smart outlet. According to the display mine holds about 46, but then again I will have to check that. FYI the temp sensor for the charmer is the same board as the standby button and emergency shut down button on top.

  • @mrmillmill
    @mrmillmill Месяц назад

    Did you assemble your machine or did you have the company assemble?

  • @airheadbit1984
    @airheadbit1984 Месяц назад

    Fighting a warping issue while trying to finish an enclosure, found the warping occurs to the parts closest to the door.. I ordered two of those heaters, along with my RP2040-Tiny that controls a SSR while talking to the printers controller, Klippers Chamber Temperature becomes a controllable reality.

  • @josephrecabarren6654
    @josephrecabarren6654 Месяц назад

    Are you guys working on the actual holographics to be able to put onto plates and also do you do these onto p1p pei plates the plate size is 10 inch by 10 inch I believe

    • @emberprototypes
      @emberprototypes Месяц назад

      @@josephrecabarren6654 no holographics for now, and we have lots of different sizes on the website 💪

  • @plasmadyn
    @plasmadyn Месяц назад

    I use the same PTC fan in my Resin printer - the fan craps out, elcheapo pancake motor - I'm on #3 in 6 months. Amazon supplier did warrant first one.

    • @emberprototypes
      @emberprototypes Месяц назад

      @@plasmadyn mines still running like a champ 🤞

  • @Polika270
    @Polika270 Месяц назад

    Hello it keeps turning off for me and can't keep the set temperature of 60 degrees, what could be the reason?

    • @emberprototypes
      @emberprototypes Месяц назад

      @@Polika270 it seems like some of these units have a temperature switch that turns on earlier. I'm not sure if this is country specific or not 🤔

  • @lomborgelev39
    @lomborgelev39 Месяц назад

    I didnt even think you could disassemble the hot end only, i've always just done what you just did.

  • @technicavivunt
    @technicavivunt Месяц назад

    Can’t wait for mine! The plates are awesome

    • @emberprototypes
      @emberprototypes Месяц назад

      @@technicavivunt thanks for the support ☺️

  • @3DJapan
    @3DJapan 2 месяца назад

    I've seen someone use a water distiller. They're not cheap though. The cheapest temperature controlled ones I see on Amazon is about $80.

  • @sburgos9621
    @sburgos9621 2 месяца назад

    I did the same thing.

  • @felixxcatus
    @felixxcatus 2 месяца назад

    that's neat, but honestly I'm too scared of fire hazard to try to distil ethanol at home I know it's not making it brand new, but I do hope that my 3 wash system and sunlight baths/settling cycles are extending my solvents' lifespan, let me cope

  • @nucleochemist
    @nucleochemist 2 месяца назад

    I like the cleaning pads I'm going to buy some. Thanks

  • @GuardianLords
    @GuardianLords 2 месяца назад

    aluminum sulfate and decanting

  • @claws61821
    @claws61821 2 месяца назад

    What about using molecular sieves to filter the isopropanol or the monimers out of solution?

    • @emberprototypes
      @emberprototypes 2 месяца назад

      Not sure it that would get the monomers and stuff out...but I've heard it's good for getting water out of the IPA

    • @mduckernz
      @mduckernz 2 месяца назад

      Sieves have far too small a pore size for absorbing monomers. And you definitely don’t want to do it the other way around!

    • @claws61821
      @claws61821 2 месяца назад

      @@mduckernz Thanks!

  • @MaheerKibria
    @MaheerKibria 2 месяца назад

    So distilling IPA has a place. And yes that is the best way to get your IPA pure. Most people don't need their IPA to be pure because most of the time the the IPA is still concentrated enough to do its job. if your wash bath is 3 liters and its 99% by volume. You can add almost 500ml before the concentration is below what would be recommended for cleaning Resin prints. Not taking into account you need to top off the IPA since some of it will stick to the print etc so you will top it off over time. If you wait for the excess resin to drip off and have 2 ml of resin sticking to the print. That means you can do 250 washes before that alcohol is no longer viable. if you do a clean dirty wash you can get even more washes. The IPA will become cloudy long before that because of pigments. So removing that pigment means you can do more washes without replacing the still viable alcohol. For most hobbyists, the alcohol is still over 90% IPA which is why this settling and sun stuff works. The needs of hobbyists vs business are different.

  • @paranoidpanzerpenguin5262
    @paranoidpanzerpenguin5262 2 месяца назад

    A lot of hazardous wastes are simply incinerated. IPA in particular breaks down to CO2 and water. The real hazard would be the resin itself, so you should probably let them know that it's contaminated with liquid UV resin in particular, although they might not know enough about it to have a specific procedure for it.

    • @emberprototypes
      @emberprototypes 2 месяца назад

      Yes, I always used to let them know and provided the necessary TDS & SDS. Pretty crazy that this is normal though.

  • @twinstaged
    @twinstaged 2 месяца назад

    What is the cost break down between buying fresh/disposal price vs how many cycles to break even? Any service or expected hours of life on the distiller? Looks like a nice option.

    • @emberprototypes
      @emberprototypes 2 месяца назад

      I recycle around 60L of IPA each time...maybe 4-6 times a year depending on how much work I have. Each 20L barrel of anhydrous 99% MG Chemical IPA is around $200 CAD for me. I could get it cheaper if I bought giant drums of it, but I don't have space to safely keep that amount. So within a year that's around $2400-3600 CAD. Considering I purchased the machine for around $3000, it's paid itself off many times already and is more convenient and better for the environment.

    • @emberprototypes
      @emberprototypes 2 месяца назад

      No maintenance costs yet AFAIK. The only costs are electricity (negligible) and the bags, which are consumables but incredibly cheap (I think $5 each)

    • @grazingshot
      @grazingshot 2 месяца назад

      @@emberprototypes Did you ever look at Methyl Alcohol instead of IPA? I use Methyl Hydrate(99.9% Methyl Alcohol) that I get from the hardware store(Used as a cleaner for shellac, or as a anti freeze) for $13 CDN/4L. Works out to roughly 1/3 the price of the IPA you listed above, and is often cheaper with discount. It does require a bit more care as it is more poisonous, but it's not hard with all other precautions being used with the printing process. It cleans better than IPA, and evaporates faster as well.

    • @emberprototypes
      @emberprototypes 2 месяца назад

      @@grazingshot honestly have not because IPA is what most people use (including industrial printers). I've tried TPM before but it's very oily and required a post IPA wash to evaporate which means keeping two solvents...so not really that convenient. Interesting to know about an alternative!

  • @theromeog
    @theromeog 2 месяца назад

    I have tried the Sun curing method twice - both times when I have washed parts later they get covered in Gum. Does not work

  • @BuildItAnyway
    @BuildItAnyway 2 месяца назад

    Unless im missing something, this is just a distillation process? Just heat up the ip and it will evaporate , cool it down and you have your ipa again.

    • @simontillson482
      @simontillson482 2 месяца назад

      No, you’re right. Solvent recyclers often use a vacuum pump as well as heat, to reduce the boiling point of the solvent and so require less heat energy to evaporate and it’s much safer, cos the solvent only needs to be heated to 40 °C or so.

    • @emberprototypes
      @emberprototypes 2 месяца назад

      Correct. It's just a very reliable, safe, and well designed system that does solvent distillation.

  • @aberodriguez4149
    @aberodriguez4149 2 месяца назад

    Very informative and enlightening video and just as it has been mentioned prior it would be interesting to see something like this for those that are just hobbyist. Thanks for sharing.

  • @Braindead154
    @Braindead154 2 месяца назад

    whats the recovery %? 90%+?

    • @emberprototypes
      @emberprototypes 2 месяца назад

      This is actually something that I've been unsure about until recently purchasing some NIST calibrated hydrometers...so I'll find out soon!

  • @GloriousMiniatures
    @GloriousMiniatures 2 месяца назад

    Thanks for this! It was very interesting to see the process that you use. I'm only just spinning up the printers again after a break of two years, but I have been very keen on this particular bit of kit. I think it's definitely going to be a worthwhile investment, once I get to the point where I can move to a larger premises!

    • @emberprototypes
      @emberprototypes 2 месяца назад

      Yeah if you can afford it and your amount of IPA use justifies it, it's an amazing addition to have IMO!