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LukeR
Южно-Африканская Республика
Добавлен 14 сен 2018
Inquisitive by nature, technical by training and creative just for fun.
Most of this channel is made up of training and inspirational videos for fellow model engineers.
Most of this channel is made up of training and inspirational videos for fellow model engineers.
Casting the most difficult component on the Fire Queen
Casting a defect free copper casting is very difficult, but not impossible, if a few tricks are employed.
Просмотров: 967
Видео
The steam valve and valve chest for the Willis farmers engine
Просмотров 62921 день назад
In this video: I show techniques to eliminate tolerance stack up typically from measuring incorrectly, and methods to use the machining process to improve accuracy. I show how to machine perfect centre line slots without measuring to the side and doing unnecessary arithmetic..
Replacing my Harley's blown stator and voltage regulator (DIY step by step)
Просмотров 189Месяц назад
A video of how I changed my 97 Evo Harley Davidson softail stator and voltage regulator, with a few tips for success, not always done by the dealers. I had to make a new jackshaft bush and primary case taper drain plug as well.. Hopefully this is useful to someone...
Steam ports and piston fit for the perfect sounding steam engine
Просмотров 1,2 тыс.Месяц назад
In this video: I show how to machine the steam ports to get a crisp steam beat. I show marking techniques that are far more accurate than rulers etc. I show two methods of setting up a vice. I show how to use stop gauges to machine perfect steam port pockets (no horrible steps). I show how to hold the cylinder and piston assembly and methods for machining perfect piston fits, and when to test t...
Machining the piston bore, and solve major casting inclusions...
Просмотров 1,5 тыс.2 месяца назад
In this video; I show how to machine the cylinder bore using reference surfaces and simple setup techniques and why this is incredibly important for tolerance stack up on the piston assembly. I show how to check lathe bed twist for machining parallel bores. I show how to fix a bore that had terrible casting inclusions. I show how to eliminate chatter when machining thin wall cylinders. I give a...
Making the wheels and axels for the Willis Farmers Engine
Просмотров 1,1 тыс.2 месяца назад
In this video I tackle the wheels and axels. I show a convenient spindle speed chart to place behind your lathe, journal bearing fundamentals, polishing on the lathe and tricks for doing press fits and hiding oil wells for the front wheels...
Small scratch built live steam model train "William"
Просмотров 7082 месяца назад
A short video of what goes into making one of these live steam model trains. This one is a scratch build 3.5g William designed by Martin Evans, and built in my humble workshop. The castings were cast in my home foundry. My first live steam build, finished over ten years ago now....
Introducing a new model engineering construction series for beginners that'll cost less than $200
Просмотров 4 тыс.3 месяца назад
Introducing a new model engineering construction series for beginners that'll cost less than $200
Eliminating brake drag with homemade low fiction sliders.
Просмотров 2223 месяца назад
Eliminating brake drag with homemade low fiction sliders.
Homemade jets made all the difference to my Harley Davidson
Просмотров 8563 месяца назад
Fixing one cylinder running richer than the other on my Harley. Fuel consumption was getting bad and both cylinders were way too rich...
When is it worth while buying new tools?
Просмотров 2814 месяца назад
I make a simple U-lock for my bike showing some tips and tricks for drilling, match marking and grinding. I review my philosophy of when to buy a tool which can be summarised as follows: • A tool being used is better than one on the shelf. In other words I buy tools to use, I don’t collect them. • Any tool should make a job easier and or make it quicker. • The work and cost required to make the...
How to clean and oil a hobby lathe, and how to make a no-mess oiler
Просмотров 1,8 тыс.4 месяца назад
A quick video on how to property clean and oil a hobby lathe including a novel oiler that doesn't mess when oiling the button (or pot) oilers common on lathes.
Making clacks and steam valves using Adendorff's cheapest lathe
Просмотров 4,5 тыс.4 месяца назад
This video shows how to make the most difficult component for a steam valve and clack. I show my method for getting that illusive perfect seal on clack valves. On the lathe: Cheap doesn't mean poor quality, and I was pleasantly surprised by how well this lathe performed. Its surprising versatile for a small entry level lathe. Here's a link to the specific lathe: www.adendorff.co.za/mac-afric-bl...
TIG welding in the home workshop - Boiler welding - Part 3
Просмотров 8835 месяцев назад
TIG uses a non-consumable electrode to create an arc between the base metal and the electrode surrounded by a shielding gas. As the base metal melts a weld pool is generated and a filler rod adds additional material to the pool while the welder moves along the weld. TIG is a clean welding process, but it is slow when compared to all the other processes. It can do fusion welding and is capable o...
How good are Chinese lathes? A proper review of the ELATHE-613
Просмотров 2,3 тыс.5 месяцев назад
This is a slightly different review of an Adendorff lathe and what it is capable of... To view the lathe check out www.adendorff.co.za/mac-afric-550-mm-professional-bench-lathe-excluding-stand-elathe613 FYI all locos were scratch built meaning I bought no finished components. I also did my own patterns and castings.
You don't need DTIs or DRO's to machine accurately
Просмотров 3,8 тыс.6 месяцев назад
You don't need DTIs or DRO's to machine accurately
Chasing perfect threads in the home workshop
Просмотров 3 тыс.6 месяцев назад
Chasing perfect threads in the home workshop
DIY Cylinder Compression and leak down test on a Harley Heritage
Просмотров 2767 месяцев назад
DIY Cylinder Compression and leak down test on a Harley Heritage
TIG welding in the home workshop - Boiler welding - Part 2
Просмотров 1,2 тыс.7 месяцев назад
TIG welding in the home workshop - Boiler welding - Part 2
Modern Boiler Construction Methods for the Model Engineer - Boiler welding - Part 1
Просмотров 3,1 тыс.7 месяцев назад
Modern Boiler Construction Methods for the Model Engineer - Boiler welding - Part 1
There's so much more to lathe carbide tip tools than what people think!
Просмотров 8 тыс.8 месяцев назад
There's so much more to lathe carbide tip tools than what people think!
Will an old Harley with home made parts make a 800km trip?
Просмотров 5658 месяцев назад
Will an old Harley with home made parts make a 800km trip?
Tips for turning big and small tapers
Просмотров 9 тыс.9 месяцев назад
Tips for turning big and small tapers
Solving the CHATTER problem for the home workshop
Просмотров 171 тыс.9 месяцев назад
Solving the CHATTER problem for the home workshop
Lathe Parting Off and how to make square orings and rubber gaskets...
Просмотров 31 тыс.9 месяцев назад
Lathe Parting Off and how to make square orings and rubber gaskets...
Using Verniers as Verniers, and to make a lathe 5 times more accurate...
Просмотров 5 тыс.10 месяцев назад
Using Verniers as Verniers, and to make a lathe 5 times more accurate...
That scary lathe gear chart... And some lathe tips...
Просмотров 10 тыс.10 месяцев назад
That scary lathe gear chart... And some lathe tips...
Spoke's or disk rim for a Harley rear wheel???
Просмотров 150Год назад
Spoke's or disk rim for a Harley rear wheel???
Looking forward to the casting series. Enjoying your series as I am building up my skill set to construct a live steam loco. I'm in no rush and its great that you are a fellow South African as all the other great channels are typically from North America or UK.
Hi Luke, my dad has a Mac-Afric lathe that I wanted to start learning on, however I could not get a good smooth cut. Long story short, after a short investigation I realised he had run the carriage into the chuck & the alignment is now out, so much for learning to use the lathe, now I am learning how to strip it! I am assuming the bearings will need replacing & alignment on the chuck shaft done, but I cannot figure out how to remove them, any suggestions? Adendorff here in George were no help sadly.
The spindle bearings are normally a tight fit, but its unlikely they are damaged. They can take quite a knock before damage is done. Check tool height and bed twist before messing around there. If you already stripped it then you can normally find those bearings from any bearing supply shop, all their machines are metric. The head stock needs to be aligned, the spindle is fixed, in all directions other than rotational.
@@Lukers_tinkering - thanks for the insight, it never occurred to me that it may be bed twist. I’ve not managed to removed the bearings, mostly because I can’t figure out how to do it! When I measured the rotation using a gauge on the chuck I discovered it is not running true & I assumed it to be the shaft out of alignment. I’m hoping to be able to do the work myself & learn more in doing so but quite intimidated with the idea of aligning ANYTHING on the lathe knowing how tight the tolerances need to be. I’ve found next to nothing on RUclips on this topic & perhaps it could be a useful video to consider.
Somewhere on my channel, there's an old video on how to setup a lathe. I actually used it for training adendorff sales guys. You should find it if you do a quick search.
@@Lukers_tinkering - found it, thx. I realised that I had watched it some time back & will give it another view 👍
Conventional wisdom would never indicate the lathe as the problem when you are turning a part that long and thin for goodness sakes. Use a follower for what they're made for and wala. Oh and actually clamping one end in the chuck instead of between centers cuts down on chatter.
Have just bought same lathe, thank you for the well explained video.
Your anti-chatter wire seems extremely effective. I'll have to give this a try. Great work.
Great channel. I have learnt something from you, and I was a fitter/machinist for over 20 years. You seem to be somewhat different from most other engineers. I will definitely continue watching your channel. Thanks so much
Thanks for the comment and feedback!
Is your lathe levelled and bolted down? Mine is neither of those things :( I managed to build a working loco with it, but everything has a taper, including the cylinder bores.
@davidtaylor6124 All lathe beds have twist, this needs to be sorted before turning. Otherwise, you'll get tapers. The cylinder and pistons will be the biggest problem. I have an old training video somewhere on the channel that will help you with this.
You make it look easy! The casting process is very interesting and that loco is superb!!!
@RockerMark thanks! Done a few castings 😆
The finish straight from the mold looked amazing!
@@davidtaylor6124 that's the reductant. Coal dust works for copper and cast iron and bronzes. Cake flour works really well for aluminum and brass...
Wow. Great work. This is work on the next level.
@RustyInventions-wz6ir thanks, was designed to be a challenge, but it turned out nice, I think.
I have never heard of chromite sand. What do you use for cores?
@improviseddiy it's used extensively in specialized casting applications, normally with phenolics. I used the last of what I had when I did that casting and have found a workaround that actually is an improvement. The cores are just a linseed mix, baked.
man, no
Thanks for taking the time to video this and post it. The casting process fascinates me.
@@graveneyshipright my pleasure...
Great video. So looking forward to your casting series for the new build we are following
@@jirvin4505 casting videos are tricky because I need help. But they are in the pipeline...
Nice work!
Great tutorials!
Great videos. It’s going to help me a lot with the steam engine I’m working on. Thanks. I forgot about this, been reminded by a fellow tuber and countryman “Improvisediy”.
Excellent channel Luke have a look at my fixture for steam chests.
@modelengineeringadventures thanks... could you send me a link? Had a quick look at your channel, but I didn't see a specific video. Your work looks very neat, by the way!
This is a great video! One of the most thorough and informative videos on stator replacement I have seen. The gasket making portion was excellent! Machining new parts, improving the design and lubrication, that is so you Lukers! Many other great tips and procedures! Love it! What material did you use to make the gasket? Great job! Ride Safe!
Thanks! I really appreciate getting feedback from someone that knows how to work on these bikes! Then I know I did the job right! The gasket material is called Flexoid, its a common oil resistant 0.3mm paper gasket available in South Africa. I've emptied a few fuel tanks and still no leaks so looks like I got a good seal. I was thinking about your air filter and I'll drop a few pictures in my community section of how I tackled my filter. I suspect you've already solved the problem, but sometimes its nice to see how someone else solved the same issue...
@@Lukers_tinkeringYes, I will check that out, and Thanks!
As a new owner of a combo lathe in good condition, I as well as my neighbor who is a retired machinist tried everything we could think of to stop chatter in some projects with minimal luck. You just opened my eyes to a new approach. I never thought of copper or lead wrap. Thank you for the info and the detailed explanation.
Driving on a prayer! You were lucky.
@improviseddiy actually impressive that it took me so far with no charging. I did a little under 400km that day...
Excellence.
Just putting this out there but if you had a Gold wing I'm sure this problem would not have arisen or lets say a BMW RT100R. Just saying my mates are forever fixing their Harley money pits while I just keep on rolling. Quality over quantity if you expect to get home.
I'm lucky that I can do all this work myself, so it's actually incredibly cheap. I find the parts, etc. Much cheaper than my Honda Blackbird.
Too much overhang of cutting tool give rise to vibration
Hi sir, Can you please make a video to guide you in performing finite element analysis simulation on boring tool when machining, I really want to learn from you, thank you for making this video.
Some bloody good tips ‘n tricks there mate 👏👏👏 I’ve got my ( gunmetal) cylinders bored and externally machined. Just about to start the porting…. so your insights are timely. Looking forward to the ‘valve’ video. I think you mentioned that some discrepancies on the ports can be ameliorated during the machining of the valve. Great stuff on the piston/bore fitting too. I’ll twig my order of operations to follow your logic ( re. ‘burrs’). Once again, Thanks. Robert 🇦🇺
rubber bands!
They make lead tape for altering the swing weight of golf clubs I wonder how well that would work especially on a long stickout boring bar.
some great tips there Luke👍
Добрый день шплинт ставить обычный или пружинный mashine dowl spring a not spring?
Its called different things depending on where in the world you are. We call it a machine pin, check the pictures, the fasteners shop will know what it is...
С прорезью или цельный?
Great stuff LukeR, really enjoyed that! 😊
Very nice and detailed video! I want a milling machine like yours! 🤤
Very nice and detailed video!
Fantastic video LukeR, some of best machining advice I've seen on RUclips in a long time. Many thanks for sharing this info, much appreciated 👏
Same principle to eliminate anvil ring by wrapping chain, setting on a bed of silicone, and/or sticking magnets to them. It changes the frequency.
Very nice work sir. Lekker man.
Despite being born in the digital age, I am obsessed with model engineering. I would even love to be a part of the craft, helping keep both the interest and a piece of history alive. I'm excited to see all of what you yave planned! ⚙️
I’d love to see a video about the home casting. I would like to be able to produce my own castings in cast iron for model engineering projects. I can’t find a good source of info for how to achieve the temperature to melt cast what to add once it’s melted etc.
Baie dankie, Gaaf van jou.
@@peterparkin6732 hoop dit help...
Great tutorial! I use my 123-blocks to square stock in the chuck. I will remember the wet rag hack. I would like it if you could discuss press fit tolerances as well (not everyone has machinery handbooks).
@@improviseddiy thanks, will do...
May I ask your opinions on a couple of points. When it comes to machining cylinders, I take a clean-up cut off the valve face. Use this to align the 90 degrees, then cut the front cylinder face, then the rear and bore so that the bore is true to the rear cylinder face, pretty much as you do. Then I take the casting and put it in a mill with a rod the same size as the bore and tap this down in the vice. Then I can measure from the top of the rod and machine an accurate distance from the centre line of the bore to the valve face, with a bit of maths. This would seem to be more accurate than your masking tape method? I'd love to hear your thoughts. Secondly, and probably more straightforward, would the be a problem with using JB Weld to fill an inclusion in a casting rather than sleeving? JB Weld is rating to 260C, but I don't know if there are other factors that I'm not aware of. Thanks for taking the time to read my lengthy comment.
I always recommend staying with a method that works for the individual builder. Having said that; I would consider the tolerance stack up on your milling setup as well as the cutter CL relative to the valve face. The minute you take a part out of a chuck your accuracy starts to suffer. I normally check the outer bore dimension to the valve face with a vernier on the lathe as I go, but generally this dimension is not critical on our builds, and I won't re-chuck unless its considerably out. I can only speculate on the JB weld, personally I've never used it in this application. I would guess that volume change due to water absorption will be a greater issue. I suggest the following. Machining a test button (blind hole into the same material-fill with JB weld), skim the end and check that a strait edge passes over. Boil in water with a little steam oil and check with a straight edge. If you do this a couple of times with no issues then it should be ok.
@@Lukers_tinkering Thanks for your very helpful reply. If I need to fill an inclusion in a cylinder I'll try the test you suggest before committing it to the job. I'm just thinking ahead as I have some cylinder castings that I haven't tackled yet.
I love your type of attitude towards model engineering, so glad I found your channel
Very nice work sir
Thanks!
Best video for my apprentice to watch
@timrichards3359 lovely comment! My videos are more for the home workshop with smaller equipment, though.... the training I give for industry is different.
Fantastic channel I'm learning so much
Thanks, I'm glad its helpful.
This is a great channel. I always look forward to seeing your process.
Thanks! A little different on small aspects...
Hi! Can you share how to make an inertia piston? Is it possible to use a 1-way spring valve, albeit modifying the spring to make the valve more prone to vibration?