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Additive Manufacturing and Welding
США
Добавлен 22 сен 2021
Additive manufacturing and welding research. We use the emerging tools of mechanistic modeling and machine learning to improve additive manufacturing and welding without expensive and time-consuming trial-and-error testing.
Metals beyond Tomorrow: Balancing Supply, Demand, Sustainability, Substitution and Innovations
00:00 Introduction
00:39 Why metals?
01:44 Challenges and opportunities
02:20 Cost and scarcity
02:59 Metal reserves
03:38 Demand estimates
04:35 Carbon emissions
05:09 Green technologies
05:36 Recycling and substitution
06:08 Innovations
07:00 Takeaways
Finite or scarce metal supplies, rising demand, declining ore grades, and prospects of creating a climate-friendly metallurgical industry pose both a challenge and an opportunity to revitalize metals production through sustainable technology, innovations, and informed public policies. The rapid rise in metal consumption, faster than the population growth, challenges both the supply-demand balance and international environmental goals. Depletion of g...
00:39 Why metals?
01:44 Challenges and opportunities
02:20 Cost and scarcity
02:59 Metal reserves
03:38 Demand estimates
04:35 Carbon emissions
05:09 Green technologies
05:36 Recycling and substitution
06:08 Innovations
07:00 Takeaways
Finite or scarce metal supplies, rising demand, declining ore grades, and prospects of creating a climate-friendly metallurgical industry pose both a challenge and an opportunity to revitalize metals production through sustainable technology, innovations, and informed public policies. The rapid rise in metal consumption, faster than the population growth, challenges both the supply-demand balance and international environmental goals. Depletion of g...
Просмотров: 259
Видео
Composition change during additive manufacturing
Просмотров 5762 месяца назад
00:00 Introduction 01:33 Selective vaporization 02:29 Alloy dependence 04:21 Nickel alloys 06:00 Remelting 06:57 Process variables During additive manufacturing, the chemical composition of a metallic part may be different from that of the feedstock from which the part is made. This is because different alloying elements vaporize at different rates. The selective vaporization of the volatile al...
Theory and Practice of Additive Manufacturing - Tuhin Mukherjee and Tarasankar DebRoy (Wiley, 2023)
Просмотров 62811 месяцев назад
00:00 Introduction 01:00 Special features 05:11 Content highlights 05:56 How to get a copy/QR codes In recent decades, additive manufacturing, also known as 3D printing, has garnered widespread acceptance across industries due to its capacity to economically produce vital components. Our newly published book promotes quantitative scientific understandings of additive manufacturing of metallic m...
Keyhole mode wobble laser welding of a nickel base alloy - modeling, experiments, and process maps
Просмотров 749Год назад
00:00 Introduction 02:31 Keyhole geometry 02:59 Temperature and velocity fields 05:02 Experimental validation 05:40 Process maps 06:09 Main contributions Keyhole mode wobble laser welding of a nickel base superalloy-Modeling, experiments, and process maps, Tuhin Mukherjee, Mingze Gao, Todd A Palmer, Tarasankar DebRoy, Journal of Manufacturing Processes, 24 November 2023, Volume 106, Pages 465-4...
Reliable reverse modeling of additive manufacturing by Tarasankar DebRoy - a keynote at RAAM2023
Просмотров 722Год назад
00:00 Introduction 02:49 Type of modeling 10:29 Reverse modeling 13:26 Improving reliability 17:59 Tailoring fusion zone geometry - a case study 23:01 Main contributions Heat transfer and fluid flow models can provide valuable insights into additive manufacturing processes and materials such as the fusion zone geometry, temperature fields, and cooling rates, that cannot be easily obtained other...
How to control microstructures in additive manufacturing?
Просмотров 1,8 тыс.Год назад
Reusable insights on the control of microstructure in additive manufacturing, not available in individual papers, have just been published in Progress in Materials Science (107 printed pages of unbiassed, alloy-specific solutions). The paper is entitled “Control of grain structure, phases, and defects in additive manufacturing of high-performance metallic components” published in Progress in Ma...
Modeling of common defects in additive manufacturing by Tarasankar DebRoy
Просмотров 1,7 тыс.Год назад
00:00 Introduction 02:15 Common defects 04:47 Selection of models 05:45 Lack of fusion defects 15:28 Solidification cracking 18:16 Residual stress 20:58 Main contributions Properties and serviceability of metallic parts made by additive manufacturing are affected by various defects such as cracking, porosity, and other voids, surface roughness, and waviness, loss of alloying elements, residual ...
Integrated modeling of cracking during deep penetration laser welding of nickel alloys
Просмотров 769Год назад
00:00 Introduction 02:04 Theory 04:09 Cracking susceptibility 05:50 Mechanisms 07:05 Modeling 10:56 Results 14:21 Summary and conclusions During deep penetration laser welding of nickel alloys, interactions between composition and processing conditions can lead to the formation of defects. Inconel 740H, for example, has demonstrated a susceptibility to horizontal fusion zone cracking at locatio...
Thermal Cutting, Welding and Joining - Animated Overview of the Processes
Просмотров 1,2 тыс.Год назад
00:00 Introduction 00:21 Cutting processes 01:54 Welding processes 12:12 Brazing and soldering The following video is a series of educational animations that illustrate the common welding, joining, and thermal cutting processes including SMAW (MMAW) (stick welding), GTAW (tig welding), GMAW (MIG welding), FCAW (flux cored arc welding), MCAW (metal cored arc welding), SAW (submerged arc welding)...
Vapor pressure versus temperature relations of common elements
Просмотров 286Год назад
00:00 Introduction 01:16 Why vapor pressure data? 02:02 Problems with current data 03:02 Use of the genetic algorithm 05:16 Recommended data The vapor pressure values of common elements are available in the literature over a limited temperature range and the accuracy and reliability of the reported data are not generally available. We evaluate the reliability and uncertainty of the available va...
Hands-on machine learning in additive manufacturing that everyone can use
Просмотров 2,2 тыс.2 года назад
00:00:00 Introduction 00:01:22 Metal additive manufacturing and its uniqueness and opportunities 00:08:08 Why we need machine learning? 00:10:03 Different types of machine learning in additive manufacturing 00:12:25 Control of grain size using machine learning 00:14:12 Control of residual stresses using machine learning 00:20:39 Control of lack of fusion defects using machine learning 00:27:08 ...
Control of structure, properties, and defects in additive manufacturing
Просмотров 2,2 тыс.2 года назад
00:00:00 Introduction 00:01:43 Metal additive manufacturing and its uniqueness and opportunities 00:06:01 Control of structure, properties, and defects 00:08:17 Why we need digital tools? 00:12:41 What is a mechanistic model? 00:23:24 Control of grain structure 00:29:18 Control of properties 00:36:51 Control of lack of fusion voids 00:44:09 Control of residual stresses and distortion 01:01:20 C...
How everyone can model additive manufacturing to print superior parts - A Keynote at RAAM2022
Просмотров 1,5 тыс.2 года назад
00:00 Introduction 01:42 Three reasons why 3D printing cannot do without modeling 06:36 Four examples of models that beginner researchers can develop 14:23 Examples of models developed by experienced programmers 17:29 Examples of models developed by experienced researchers 21:30 Main contributions and outlook This talk was presented at the 2nd International Conference on Research Advances in Ad...
Digital Twins in Additive Manufacturing - Concepts, Building Blocks, and Applications @Univ Michigan
Просмотров 2,8 тыс.2 года назад
00:00 Introduction 06:46 Benefits of a digital twin 09:46 Attributes of mechanistic models, machine learning, and digital twins 16:36 Scientific, technological & economic problems solved by digital twins 20:31 Components of a digital twin in additive manufacturing 45:39 Current uses of digital twins of additive manufacturing in the industry 47:06 Outlook This talk was presented in the Departmen...
Laser additive manufacturing of grade 91 steel for affordable nuclear reactor components
Просмотров 4412 года назад
00:00 Introduction 01:21 Outline 01:56 Background 03:32 Project plan 05:28 Recent results/tempering 07:44 Model development 10:11 Samples/microstructure 12:08 Summary and future work Grade 91 ferritic/martensitic steel is a promising structural or cladding material for various nuclear reactor applications. The main objective of this project is to develop a method and process model that provides...
Spatial variation of hardness during additive manufacturing of a ferritic steel
Просмотров 7632 года назад
Spatial variation of hardness during additive manufacturing of a ferritic steel
Lack of fusion voids, balling, surface roughness, and residual stress in additive manufacturing
Просмотров 1,8 тыс.2 года назад
Lack of fusion voids, balling, surface roughness, and residual stress in additive manufacturing
Real-time monitoring of metal transfer and melt pool for gas-metal arc directed energy deposition
Просмотров 9382 года назад
Real-time monitoring of metal transfer and melt pool for gas-metal arc directed energy deposition
Reducing lack of fusion voids in 3D printing using machine learning
Просмотров 7422 года назад
Reducing lack of fusion voids in 3D printing using machine learning
Heat transfer and fluid flow in additive manufacturing
Просмотров 2 тыс.2 года назад
Heat transfer and fluid flow in additive manufacturing
Reducing surface roughness in additively manufactured parts
Просмотров 1,7 тыс.2 года назад
Reducing surface roughness in additively manufactured parts
A Machine Learning trick that everyone should be using
Просмотров 1,7 тыс.2 года назад
A Machine Learning trick that everyone should be using
Control of microstructure in additive manufacturing by Dr. Alex Plotkowski
Просмотров 5 тыс.2 года назад
Control of microstructure in additive manufacturing by Dr. Alex Plotkowski
Machine Learning in Additive Manufacturing
Просмотров 4,7 тыс.2 года назад
Machine Learning in Additive Manufacturing
Minor alloying element variations and microstructural evolution in additively manufactured materials
Просмотров 1,2 тыс.2 года назад
Minor alloying element variations and microstructural evolution in additively manufactured materials
Cost competitiveness and quality consistency in metal printing
Просмотров 5622 года назад
Cost competitiveness and quality consistency in metal printing
Rapid calculation of residual stresses in part scale additive manufacturing
Просмотров 3,5 тыс.2 года назад
Rapid calculation of residual stresses in part scale additive manufacturing
Iowa State talk on improved quality consistency through smart metal printing
Просмотров 4842 года назад
Iowa State talk on improved quality consistency through smart metal printing
Solidification cracking of a nickel alloy during high-power keyhole mode laser welding
Просмотров 7162 года назад
Solidification cracking of a nickel alloy during high-power keyhole mode laser welding
Smart Metal Printing - a plenary talk at the 4th International Conference on Advances in Mech Eng
Просмотров 5862 года назад
Smart Metal Printing - a plenary talk at the 4th International Conference on Advances in Mech Eng