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NobelClad
Добавлен 15 сен 2016
NobelClad is the world leader in the field of explosion welding. We have more than half a century of expertise, and we are the one company with the most global resources and infrastructure committed to clad, offering bi-metallic solutions for complex industrial markets, including oil and gas, chemical, and transportation.
We work with global partners across the supply chain not only to deliver the highest-quality, most cost-efficient clad materials on time, but to inform and help develop project specifications from the onset. Our design ingenuity, technical proficiency, and unparalleled dependability make us an invaluable resource for process architects, engineers and fabricators alike. That's why our clad materials are the preferred specification for high-stakes industrial infrastructure applications all over the world.
We work with global partners across the supply chain not only to deliver the highest-quality, most cost-efficient clad materials on time, but to inform and help develop project specifications from the onset. Our design ingenuity, technical proficiency, and unparalleled dependability make us an invaluable resource for process architects, engineers and fabricators alike. That's why our clad materials are the preferred specification for high-stakes industrial infrastructure applications all over the world.
Webinar Series: DetaPipe™ - Improved Reliability in Reactive Metal Piping
Jason Carter, NobelClad's Director of Global Sales & Edgar Vidal, NobelClad's Vice-President of Business Development & Marketing introduced NobelClad's newest product, DetaPipe™. During this webinar, they discuss the following:
• A history of reactive metal cladding in pressure applications
• Gaps in end-to-end product offering for reactive metals used in various chemical processes
• DetaPipe's uses as a piping solution in highly corrosive environments
• DetaPipe's benefits demonstrated through product testing
Enjoy! You can find more information about DetaPipe™ here: www.nobelclad.com/products/detapipe%20clad%20metal%20pipe
• A history of reactive metal cladding in pressure applications
• Gaps in end-to-end product offering for reactive metals used in various chemical processes
• DetaPipe's uses as a piping solution in highly corrosive environments
• DetaPipe's benefits demonstrated through product testing
Enjoy! You can find more information about DetaPipe™ here: www.nobelclad.com/products/detapipe%20clad%20metal%20pipe
Просмотров: 510
Видео
DetaPipe™ - Innovation for Reactive Metal Piping Solutions
Просмотров 1,2 тыс.3 года назад
NobelClad recently introduced DetaPipe™, a clad-metal pipe product designed for use in corrosive, high-temperature and high-pressure industrial-processing environments. In many demanding chemical processes, end users rely on the corrosion-resistance of reactive metals like titanium and zirconium for their piping systems. Reactive metal cladding leads to lifetime equipment savings, design flexib...
Automated Ultrasonic Testing of Clad Plates | How It Works
Просмотров 5 тыс.3 года назад
This video features a shop floor demonstration and technical overview of the automated ultrasonic testing process used at NobelClad to inspect explosion welded plates. Ultrasonic testing (UT) is a highly reliable clad plate inspection method for examining the integrity of bond interfaces. Automated UT scanning of up to 100% of clad plate surface area is inspected to ensure compliance with accep...
The Process of Explosion Welding | Clad for Industrial Infrastructure
Просмотров 89 тыс.5 лет назад
Are you familiar with explosion welded clad? Explosion cladding is a solid state welding process that uses precision explosions to bond two dissimilar metals while retaining the mechanical, electrical and corrosion properties of both. If you'd like to learn more about explosion welded clad, check out our website: www.nobelclad.com/
Explosion Welding Process
Просмотров 205 тыс.7 лет назад
Explosion cladding is a solid state welding process that uses precision explosions to bond two dissimilar metals while retaining the mechanical, electrical and corrosion properties of both. This is a clip from Modern Marvels.
Would be interesting to mention the end uses of this finished product
The fact that stuff like this isn't even mentioned in schools is part of why students dgaf. This is so cool!
Some guys get all the good jobs... What happens to the standoffs? Are they embedded in the alum.?
We have a shop in my town that does blast welding. It's hilarious when out of towners are visiting during a blasting day.
Waouh thanks
So what manufacturer on gods green earth would need plate like this? 5 inch thick multi alloy stacked plate? Like what is this used to make? I need to know.
Great question! Our direct customers are fabricators, ship builders, smelters. So for example, we would send a clad plate to a fabricator who then constructs those plates in to a pressure vessel or column.
Most likely military…
"I wonder if there's a way to join these two metals together.." "Lmfao let's just blow them up"
Awesome
Wonder if scoring the 2 meeting surfaces to give them more surface area would yield better result.
Yes - indeed. Grinding both plates is part of our process. This helps remove any debris or oxides from the surface, which assists with the weld.
Can explosive welds with ground up lava rocks and onyx be used with appropriate materials to combine into something that could be used to break Apart an 5 million lumen light through a inverted lumen prism solar panel
I mean if you put an aluminum core that 90% that is cooled through a super cooling system would hold up right
Dude imagine a hovermansteamcraft displaying a purple sphere in the shallows at 500 million lumes
At this time, we do not use material with ground-up lava rocks!
or they could just have an average McDonalds frequenter walk on it. Same kinds of pressures.
How do they well that together?
Hi Andy! Thank you for your interest. Our proprietary explosion welding process, DetaClad™, bonds two dissimilar metals from a high energy jet formed by the collision point as seen from minute 2:14 to 2:40. To learn more, visit our website www.nobelclad.com
Where the hell was the explosion you dodgy clickbaitn fuckknuckle clowns.
Where the hell was the explosion.
Helps me understand how this planet was formed.
lmao you actually believe in the big bang theory?
@gasbaroni How about we play a game: the first one of us to make 3 solid points about universal or planetary formation wins. I'll let you go first since the big bang theory is funny to you.
@@trials6502 I'm not the one who blindly accepts the big bang theory, the burden of proof is on you. How do you explain what came before the big bang? How did something come out of nothing? How did the laws of physics come into being? Not our subjective understanding on what they are, but they way they objectively operate on their own. There are no definite answers to these questions.
@@gasbaroniStill nothing yet. Amazing. No one made mention of the big bang theory but you. A mess of assumptions and shifting. How did our planet form, or universe. Still got 3 chances.
Learnt something new
Glad to know you learned something new! If you'd like to learn more visit our website: www.nobelclad.com
So these are not seamless but welded pipes formed from clad plates..?
Hi Marton! Thanks for the interest. The carbon steel outer pipe can be welded or seamless. The inner cladder liner is welded. To learn more about DetaPipe™ view our product sheet here: www.nobelclad.com/resources/DetaPipe-Product-Sheet
I am working on getting my 2 year degree in welding, no job experence with welding just yet. i have several ideas of what i want to do with my welding degree, and this is one of the ideas i would want to do. what certifications do i need to become an explosive welder?
Hi TacoDivision - It is critical to understand that there are quite a few operations that must happen from start to finish in the entire explosion welding process. Typically operators for the entire process are spread out between each of these individual operations. To answer your question, while explosion welding is recognized by various engineering codes and societies, and is typically regulated by code requirements, there are very few cases in which any explosion welding certification type documents for the employees would be required. There are several operations within the process such as traditional fusion welding, nondestructive, and destructive examinations which may require applicable certifications, however, the "explosion welders" usually only possess some type of internal qualification as opposed to a certification like what is typically seen in the traditional fusion welding world. In addition to that, there may be some other government regulations and certifications that they may be required to be in possession of. This may vary based on location.
Can angle probe use in cladding plates
Hi there - yes you can angle beam clad plates. Thank you for the question.
@@NobelClad can u provide some details . Ut check in normal probe As per SA578 (Ms to ss) clad plates find non - bond area but when try to find in piezoelectric 45° angel probe as per Sa577 couldn't showing any non-Bond . What did i wrong !!! Please help me
Hi @@bisaljana1351 -- Angle beam is not the proper way to look for disbonding. It is good for finding defects that are not parallel to the major surface like cracks or other mill processing defects. 578 calls out the use of either a single or dual element probe that is 1” to 1 1/8” in diameter with a nominal frequency of 2.25 MHz recommended.
Saya orang awam yang menyukai teknik pengelasan cepat ini
the only question i still have is what application requires the end product? what application requires a thick plate of two different types of metal?
Military,explosion welding was first noticed on warships in ww2.
@@brianbaker8287 to answer OP’s question, Clad is used in oil refineries among other industries where corrosion is prominent
Never asked that was Tom,but I'll play along ,Battlefield armaments-Tanks
Typically anywhere you have corrosive chemicals under high pressure. The backer plate is what takes most of the pressure while the cladder plate protects the backer from the whatever corrosive chemical is being worked with.
Here are some examples: Our DetaClad plates and tube sheets are used to fabricate pressure vessels, heat exchangers, and reactors in oil & gas, chemical, or energy processing environments. Our transition joint components can be used as piping junctions in LNG or air separation units or to join aluminum to steel hulls in shipbuilding. The equipment application list is pretty expansive pending the temperature, pressure, and corrosion parameters of the environment. nobelclad.com/industries
Their stock ticker is BOOM
What happens to the spacers that are tacked on before the cladder is placed on top? I didn't see mention of them blowing out of the gap during the explosion, but they don't appear to be embedded into the metal.
I was wondering this too, down below they say "Caleb, There is a very high energy jet formed by the collision between the two metals, best seen from 2:14 to 2:40. That jet drives the spacers we use to keep the plates separated out from between the metals." So it seems they do get blown out by that high velocity wind.
@@chashahjohnson @tpaairman Correct! The jet from the explosion 'pushes or blows' the spacers from the pack.
Now the million dollar question... what are such special welds (or the resulting parts) exactly used for? Seems like this process is very sophisticated and expensive, so there must be some good reasons...
I think that it is because certain thicknesses of plate steel are not sold so with this method they can create any plate thickness they desire
No incorrect...this is used on infrustruces that chance metal...on tug boats where the boat is steel and the pilot house aluminum....they use this and weld the pilot house to the top aluminum portion
Few surface material properties are required in ballistic missiles, space programs, etc. If one wants to weld tantalum and steel, this is a cost effective way.
Aggregate mining.
It's also used to make transition plates used it electrical power systems. To connect copper to aluminum you use a transition plate that is aluminum on one side and copper on the other. Copper and aluminum don't work well together and a transition plate solve the corrosion / galvanic action issues when joining the two. Look up electrical transition plates.
Wait a second: why the welding in the first place? Couldn't they just provide a thicker steel plate? Or is there some unique advantage having two plates welded together?
Thanks for the questions! Actually in instances where the processing environment is too corrosive for a solid stainless steel or carbon steel, clad is used. When there’s high temperatures or high pressures, corrosion resistant alloys are explosion welded to stainless steel and carbon steel. The idea here is that multiple metals explosion bonded together achieve additional, functional benefits unachievable with a single metal.
In some processing environments, leveraging a corrosion-resistant metal is very expensive. It is not cost-effective to make an entire vessel out of titanium or zirconium. With DetaClad, you can leverage a thin layer of Ti or Zr welded to a Steel or Carbon steel as a composite, more cost-effective solution where the equipment doesn't need to be replaced as often if a solely steel was used.
This is how we'll build starships
Do no try this at home.......... huh?
"a solid state process done by accelerating" Maybe my definition of solid state is wrong, but this seems like a very contradicting statement
Hi Reno’s Garage - I can understand why it seems like a contradicting statement, but it’s true. By detonating high-energy explosives, our process drives one metal into another, creating a strong metallurgical bond without the need to melt them.
é Power-Phull
Name one use and what 2 materials used.
Aluminum and steel for shipbuilding! nobelclad.com/products/structural-transition-joints/detacouple
3:13 Lauri & Anni, listen up: he's got a 3'000'000 lbs press...; )
That's not that big. There are plenty of greater capacity than that.
FANFREAKINGTASTIC!!!
I wonder when yt algorithm will bump it
3:29 is that a real cross section or a sketch?
This as you already know would make a great method of making composite armors. 😉
Whoa whoa whoa, don't you spill the beans there James Bond!!
Hi A New Start to a Broken Life - Thanks for the comment!
Dear #nobelclad can I used your video to teach about explosive welding?
Hi Basic Concepts - Can you please fill out this form, providing more information about where you’d like to use this video? Marketing will be in touch with you: www.nobelclad.com/general-inquiry
I'm a welder How do I get certified in this? I've been trying to find out about information on this type of welding for some time and would appreciate some insight
Hi 2101 Fabrication - Please fill out this form and we can connect you with engineering who can provide additional context. www.nobelclad.com/general-inquiry
For applications needing thinner materials, like a heat exchanger, are these thick plates rolled to thickness? Or are the plates after welding close to their final dimension?
Hi Alex, Great question. It depends on how thin you need. 0.5" is the thinnest plate we can deliver with explosion welding. If you’re looking for thinner clad material, we can leverage roll bonding to deliver a bonded plate that’s even thinner. Would you like to talk more about the equipment or application your working with? Send us an email, mention this conversation and we can connect you with an engineer. sales@nobelclad.com
Is it a true weld though? You’re basically smooshing it on with an explosive breadroller.
It's more like soldering because at least one of the two materials stay solid, here both of them are solid.
@@johntheux9238 It is not considered soldering nor anything close. This is a weld; Solid State Weld to be exact. Soldering and brazing are forms of "gluing". This is considered Explosion Welding. As stated above, Explosion welding is a solid state weld, meaning there is no fusion of materials at the bond zone. Fusion welding is MIG, TIG, Stick, etc. Explosion welding share electrons at a depth of about 30 nano-meters (If my memory serves correctly)
@@liveunlimited8112 Makes sense since solid state welding also works with identical materials even if it's often unwanted (like for spacecraft components which have no oxyde layer protecting them from each other)
@@johntheux9238 are you on drugs? LOOK UP the definition of soldering/brazing. There is no low-melting point filler involved here! JFC
@@railgap And you should look up at the definition of welding. Both pieces are supposed to melt together. Here they stays separated, like soldering/brazing.
was this process accidently discovered?
Pretty sure they invented clad rolling and friction stir welding first, then moved to high explosives where clad rolling is impossible.
WW2 shrapnel sticking to armour plating and welding on. They figured out it was the explosive force not heat
What a video 🤯,mind blowing .
Thanks Naveen!
What sort of tooling or other things are made from explosion welded materials?
The coins in your pocket and tanks at oil refining facilities.
also the copper-stainless cooking pots.
@@EricThompsonClimber Coins aren't explosion-welded. Jesus, can you imagine? Pennies would cost dollars.
@@magicponyrides dont worry. Inflation will take care of that.
@@pyromaniac354 But will it?
Have you ever tried explosion welding Metal with a fusible (vulcanic) Rock, for example Basalt? I'm referring to this Project, which I think is incredible: www.dezeen.com/2015/12/02/janne-kyttanen-unveils-metal-and-volcanic-stone-table-made-with-explosion-welding/ How do you think this could be done?
Hi Alva Sam - This is a great question - we have not tried metal to volcanic rock.
I'm studying welding ,But i don't understand this video. Who can explain please?
The two metals are welded together by the shockwave of the explosive compound, the upper layer (cladder) which has the explosive on top is forced downward so hard and fast that the molecules of the two materials fuse together. The two plates slam together so fast that the inner surface of the two plates liquefies and incorporates into the other. The little metal spacers they spot welded between the plates provides enough room for the cladder to gain sufficient velocity to allow the welding to occur (If the two plates were touching together they would just deform instead of fusing together), and are spit out along with impurities and oxides present on the surfaces that would otherwise inhibit the weld.
I was told there would be explosions.
Check out this clip from Modern Marvels 20+ years ago, and they shot footage from our old facility in France. You can see an explosion here: ruclips.net/video/u9_bqafUJfA/видео.html If you're curious to learn more about explosion welding, we're hosting a webinar on October 7, 2020: zoom.us/webinar/register/WN_CRoSOkpMQeyfc2yr1l9FqQ
@@NobelClad Any webinars for 2024?
@@larryclark9380 - We are presenting at 5 global tradeshows/exhibitions in the coming months, or if you're interested in a specific topic for you and your engineering teams fill out this form and someone can contact you: nobelclad.com/general-inquiry
Great visualisation
what may be the pressure developed during the process
hundreds of thousands to millions of PSI. It is an explosion after all.
It is possible to clad similar materials of Ti Gr.2 plates
Hi ialak navles26 - Yes, it is possible to clad similar materials of Ti Gr. 2 plates. If you’re interested in discussing your need with an engineer please contact Steve: SMabry@nobelclad.com
i think i got everything i need to know to try this at home. thanks
How’d she go?
@@SuperScaryMonkey 26,000 fps
Same bud
Please make sure to Livestream your process so that you don't forget to upload.
Genius. Funniest comment in recent memory.
need contact details .Our company has requirement for same
Please fill out the following form and someone will be in touch: nobelclad.com/contact#quoteForm