IDCON Reliability and Maintenance
IDCON Reliability and Maintenance
  • Видео 287
  • Просмотров 303 992
What is the Value of 1% of Total Plant Output?
In the second installment of this new series, IDCON INC Vice President Owe Forsberg, CAMA, CMRP, explains the value of 1% of total plant output. To demonstrate the importance, you will see an example from both a large process plant and a small sawmill, along with a review of the 3 steps of reliability and maintenance assessments.
Watch Part 1: ruclips.net/video/I8V2uxDojHM/видео.html
Learn more about reliability and maintenance assessments: www.idcon.com/reliability-and-maintenance-assessments/
#reliabilityengineer #maintenancemanagement #preventivemaintenance #equipmentmaintenance
Просмотров: 58

Видео

Three Ways to Reduce Maintenance Cost
Просмотров 11621 час назад
In the first installment of the Business Cases Series, IDCON VP Owe Forsberg provides 3 tips on how to reduce maintenance cost in your plant, mill, or mine. Tune in next week for Part 2 covering the value of 1% total output. Watch Part 2: ruclips.net/video/2gjc4PBYI5c/видео.html Read this article about how to reduce maintenance cost the right way: www.idcon.com/resource-library/leadership-in-ma...
Practical Guide to Equipment Hierarchy & Master Data: Technical Database Essentials
Просмотров 9314 дней назад
In this video, IDCON INC Consultant John Sewell discusses how the equipment hierarchy is the foundation of the Technical Database. It is a vital element of the Work Management System as a whole. Improve every department in your plant, mill, or mine with the development of a good equipment hierarchy. Watch last week's Technical Database Essentials video here: ruclips.net/video/U4p-XWUnRxs/видео....
IDCON INC at SMRP 2024
Просмотров 47Месяц назад
Watch this quick video for IDCON INC's schedule of workshops and track sessions at this year's SMRP 2024 conference! Make sure you are registered: smrp.org/Events/Annual-Conference/Registration IDCON's track sessions and workshops: www.idcon.com/industry-conferences/ #smrp #conference #reliabilityengineer
The Role of the Technical Database in Planning and Scheduling Process
Просмотров 122Месяц назад
Are your Planners spending more time looking for parts than writing job plans? Are crews missing important parts for the job in the field? Are engineers constantly being asked to look up drawings or to find manuals because the planners and supervisors don't have access to find it themselves? It's time to introduce the Technical Database into your Planning and Scheduling Process. Watch this vide...
How to Use Evidence Correctly in the RCFA Process
Просмотров 84Месяц назад
Misusing information, evidence, and facts is a mistake commonly seen in plants, mills, and mines when performing Root Cause Failure Analysis. It is easy to look at a cause-and-effect diagram and assume that it is correct because it seems logical. The problem is that nobody asks, "Have these steps been proven? Is this actually how the failure occurred?" IDCON INC President Tor Idhammar will talk...
FMEA vs. Root Cause Failure Analysis (RCFA)
Просмотров 193Месяц назад
It is common in mills, plants, and mines to confuse Failure Mode and Effects Analysis (FMEA) and Root Cause Failure Analysis (RCFA). In this video, IDCON INC President Tor Idhammar will explain the difference between the two and why it is important to understand it. Catch up on the rest of the series! Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/видео.h...
How to Develop Possible Causes in the RCA Process
Просмотров 1152 месяца назад
In Part 6 of this Root Cause Analysis series, IDCON INC President Tor Idhammar talks about how to develop possible causes correctly in the Root Cause Failure Analysis (RCFA) process. Watch the rest of the series: Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/видео.html Part 3: ruclips.net/video/bOhxJU1Pyjc/видео.html Part 4: ruclips.net/video/BJs-BNR0Sxw...
Using a Timeline for Root Cause Analysis
Просмотров 1112 месяца назад
In Part 5 of "Common Mistakes in Root Cause Failure Analysis" IDCON President Tor Ihammar gets into why you should be using timelines in the root cause failure analysis process. Watch the rest of the series: Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/видео.html Part 3: ruclips.net/video/bOhxJU1Pyjc/видео.html Part 4: ruclips.net/video/BJs-BNR0Sxw/виде...
Using Root Cause Analysis Process for Everyday Problems in your Plant
Просмотров 1852 месяца назад
Using Root Cause Analysis Process for Everyday Problems in your Plant In Part 4 of the "Common Mistakes in Root Cause Failure Analysis" IDCON INC President Tor Idhammar will explain why it is a good idea to apply the RCA process to everyday problems in your plant, mill, or mine. Watch the rest of the series: Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/...
Root Cause Analysis: Save and Organize Spare Parts
Просмотров 1372 месяца назад
In Part 3 of this series, IDCON INC President Tor Idhammar talks about why it is important to save spare parts and how to organize them correctly. Watch the rest of the series: Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/видео.html Part 3: ruclips.net/video/bOhxJU1Pyjc/видео.html Part 4: ruclips.net/video/BJs-BNR0Sxw/видео.html Part 5: ruclips.net/vide...
Root Cause Analysis Mistakes: Using Facts in Problem Statements
Просмотров 1163 месяца назад
In Part 2 of this series, IDCON INC President Tor Idhammar continues to detail the correct way to write a problem statement. The problem statement must be factual for effective Root Cause Analysis. Catch up with the series: Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/видео.html Part 3: ruclips.net/video/bOhxJU1Pyjc/видео.html Part 4: ruclips.net/video/...
Root Cause Analysis Mistakes: Writing Problem Statements
Просмотров 1863 месяца назад
In Part 1 of this series, IDCON INC President Tor Idhammar gives advice on what to include - and what not to include - when writing a problem statement in the Root Cause Analysis process. Watch the rest of the series: Part 1: ruclips.net/video/5TAs0vafnJY/видео.html Part 2: ruclips.net/video/iVe70pd29yE/видео.html Part 3: ruclips.net/video/bOhxJU1Pyjc/видео.html Part 4: ruclips.net/video/BJs-BN...
Knowing Why
Просмотров 863 месяца назад
Knowing why you are doing reliability and maintenance is key to proper maintenance management. IDCON Founder Christer Idhammar explains why in this video, an excerpt from his SMRP 2021 keynote speech. Check out IDCON's training options for your team here: www.idcon.com/training/ #reliabilityengineer #maintenancemanagement #preventivemaintenance #smrp
What is the right maintenance method?
Просмотров 1734 месяца назад
Are you using the right maintenance methods in your preventive maintenance plan? In this webinar clip, IDCON INC President Tor Idhammar goes over 3 commonly used maintenance methods that might be right for you. Test your maintenance method knowledge here and let us know how you did in the comments: www.idcon.com/resource-library/technical-equipment/test-your-knowledge/ Sign up for IDCON's Preve...
What's my Job? Maintenance Manager Part 3
Просмотров 1704 месяца назад
What's my Job? Maintenance Manager Part 3
What's My Job? Maintenance Manager Part 1
Просмотров 2464 месяца назад
What's My Job? Maintenance Manager Part 1
A Maintenance Manager's Keys to Success
Просмотров 2024 месяца назад
A Maintenance Manager's Keys to Success
Should I Schedule a Maintenance Assessment?
Просмотров 825 месяцев назад
Should I Schedule a Maintenance Assessment?
Maintenance Key Performance Indicators (KPIs)
Просмотров 2125 месяцев назад
Maintenance Key Performance Indicators (KPIs)
How to Lead Planning and Scheduling Meetings
Просмотров 1215 месяцев назад
How to Lead Planning and Scheduling Meetings
Following Maintenance Job Steps
Просмотров 1335 месяцев назад
Following Maintenance Job Steps
Understanding Operational and Maintenance Schedules in IBM Maximo/MAS
Просмотров 2246 месяцев назад
Understanding Operational and Maintenance Schedules in IBM Maximo/MAS
What is RACI for Reliability Engineers?
Просмотров 2556 месяцев назад
What is RACI for Reliability Engineers?
What is Production Downtime?
Просмотров 2966 месяцев назад
What is Production Downtime?
Tradesperson Roles and Responsibilities in Work Execution
Просмотров 1396 месяцев назад
Tradesperson Roles and Responsibilities in Work Execution
Microsoft Excel vs. Microsoft Project for Planning and Scheduling
Просмотров 2666 месяцев назад
Microsoft Excel vs. Microsoft Project for Planning and Scheduling
Why Do We Need Standard Job Plans?
Просмотров 1687 месяцев назад
Why Do We Need Standard Job Plans?
The Importance of Time in Operations and Maintenance
Просмотров 1967 месяцев назад
The Importance of Time in Operations and Maintenance
The Bill of Materials is Outdated...Now What?
Просмотров 1497 месяцев назад
The Bill of Materials is Outdated...Now What?

Комментарии

  • @mugetsu-sennin
    @mugetsu-sennin 10 дней назад

    Thanks

  • @msullivan6761
    @msullivan6761 Месяц назад

    no volume

  • @abdulazizalghamdi5348
    @abdulazizalghamdi5348 Месяц назад

    I am a maintenance planner looking for diploma or official certificate in any maintenance planning aspects

  • @جيميسمورياتي
    @جيميسمورياتي Месяц назад

    Sir, hats off to you

  • @jutc-t5v
    @jutc-t5v Месяц назад

    Is preventive main same as Total productive maintenance?

  • @tuomashuovila1902
    @tuomashuovila1902 Месяц назад

    Hey guys. I like to watch these videos where Tor is talking about maintenance etc. But sound only comes from left ear. Can you guys fix this?

    • @idcon
      @idcon Месяц назад

      We are glad you like the videos! Sorry about the audio - we will keep an eye out for it next time.

  • @jdcleary
    @jdcleary 3 месяца назад

    My understanding of an obsolete part is one that is no longer being manufactured by the OEM, either due to newer models or even the OEM simply not supporting that component.

    • @idcon
      @idcon 2 месяца назад

      Hi JD. We include equipment that has been removed, basically any part not needed to be stocked we usually say obsolete. For instance, if a piece of equipment has been decommissioned all the spare parts for that equipment could be considered obsolete - if no other equipment in the plant is the same.

  • @alefolegnebayewe6997
    @alefolegnebayewe6997 3 месяца назад

    FAA AC 120 17B good reference. Did you have a maintenance program then how do you monitor its effectivity?

  • @Asgard2208
    @Asgard2208 5 месяцев назад

    It is difficult, and probably unfair to make the following comment in isolation of watching one video, but here goes. Most maintenance organizations I have worked in are undermanned as I believe most companies still operate under the misunderstanding that maintenance is a necessary evil, a budget drain and expense they would prefer to avoid. I always start with a questionnaire split between the maintenance planning and execution, and let the maintenance personnel answer it. You get a radar diagram that gives you a very easy, visual picture of your strengths and weaknesses. And that allows you to focus on those parts of the work process where you need to apply attention. Now you can agree a place to start, set a SMART goal to do so, assign ownership, and draw up a plan to implement. Easier said than done at times, as the undermanned organization must still perform its core activities and keep the plant operating I also believe that all plant and equipment should have a criticality measure applied and visible in the CMMS as that helps drive the day-to-day prioritization of execution. I think if you get these things right you have a do-able game-plan, but you need your management's support to achieve success.

  • @allanbarry6957
    @allanbarry6957 5 месяцев назад

    Those 3 characteristics of a good KPI are useful to remember: Encourage the right behaviour, difficult to manipulate, and not difficult to measure.

  • @AbulBasharTeacher-fn1zb
    @AbulBasharTeacher-fn1zb 5 месяцев назад

    Hi

  • @AbulBasharTeacher-fn1zb
    @AbulBasharTeacher-fn1zb 5 месяцев назад

    I am interested

  • @sonandpets1215
    @sonandpets1215 6 месяцев назад

    Awesome information as usual, now and back then. Thank you!

  • @sonandpets1215
    @sonandpets1215 6 месяцев назад

    Thank you and your team for sharing your knowledge, Sir. You are truly appreciated.

    • @idcon
      @idcon 2 месяца назад

      So nice of you

  • @sonandpets1215
    @sonandpets1215 6 месяцев назад

    Great information applicable to real life scenarios. Thank you Sir!! Any suggestion for someone like me who's coming back to manufacturing after 18 years (I'm a woman who stayed home to raise a family)? I've learning computer software and I'm enrolled to learn CMMS because my job position will be maintenance planner/scheduler.

    • @idcon
      @idcon 2 месяца назад

      Welcome back to "plant" life! If you haven't had formal planner training, we suggest that is also a good place to remind yourself of best practices. As a planner, reach out to the maintenance trades when you build a job plan to get their feedback on estimated time and labor required.

  • @joerader6532
    @joerader6532 6 месяцев назад

    I’ve been in operations management and supervising manufacturing operations for decades now and I have found a lot of engineers just goof off all day long and more or less a glorified quality inspector. I would end up having to figure out the issues and root cause along with supervisors and maintenance and team leaders who work out on the floor. A lot of the engineers I’ve worked with absolutely know nothing of the manufacturing processes. Good video on explaining what one should know and. E accomplishing daily.

  • @philliphsieh83
    @philliphsieh83 6 месяцев назад

    Never cut expenses on repair and maintenance for your machines and transportation….. you could cost more in damages and accidents when your vehicles, machinery, facilities, and operation centers fail….. it is better to invest in repairs and safety checks ups or you could see lawsuits and danger when your machinery and transportation burns out…. Safety first….. let’s get rid of luxuries and avoid future problems to balance out the budget

  • @ashkumar8797
    @ashkumar8797 7 месяцев назад

    Thanks for sharing

  • @sonandpets1215
    @sonandpets1215 7 месяцев назад

    Good job!

  • @NeilTaneo
    @NeilTaneo 8 месяцев назад

    Thank you so much sir, I'm new to your channel and yet so informative. Watching from Philippines.

    • @idcon
      @idcon 8 месяцев назад

      We are glad the videos are helpful!

  • @leslieskelly6405
    @leslieskelly6405 8 месяцев назад

    Kitting can seem "daunting" for many organizations. Pick an area and pilot the kitting and staging process, identify opportunities for improvement. Once the process has been improved, move into another area. Have to start somewhere!

  • @NeilTaneo
    @NeilTaneo 9 месяцев назад

    Thank You.

  • @idconeurasia
    @idconeurasia 9 месяцев назад

    Very helpful. BTW In post soviet countries they didn't even have a term for Scheduling. It all was called planning.

  • @sanihjk2
    @sanihjk2 10 месяцев назад

    You are incredible.

  • @gaeb912
    @gaeb912 10 месяцев назад

    wow excellent explanation

    • @idcon
      @idcon 8 месяцев назад

      Thank you! Glad it helped.

  • @idconeurasia
    @idconeurasia 11 месяцев назад

    Can't wait to see the new pack of tips!

  • @AllanBarry-g6v
    @AllanBarry-g6v 11 месяцев назад

    Good overview, operations involvement is key. Like the way you phrased it as "first line of defence".

  • @AllanBarry-g6v
    @AllanBarry-g6v 11 месяцев назад

    Very true, the right image can often get the point across more quickly and more clearly. Good reminders!

  • @AllanBarry-g6v
    @AllanBarry-g6v 11 месяцев назад

    Great overview of the reasons why the hierarchy info is important and the process to implement and improve it. Well worth digging into this more to get the benefits.

  • @SerigneabdouazizkaneKane-uv6lw

    Very important think you

  • @SanchoSEdgar
    @SanchoSEdgar Год назад

    As a recently appointed head of planning and scheduling this has been one of my most difficult tasks, to separate planners from several day to day affairs so they focus on planning. The problem is that someone has to do every of those "not a planners job"..

    • @leslieskelly6405
      @leslieskelly6405 Год назад

      It is a challenge @SanchoSEdgar to protect the planners. It is important that organizations understand and communicate the role of a planner and how they support maintenance and reliability performance within the plant/mill. Take it day by day!

  • @TheRealTonyBoi
    @TheRealTonyBoi Год назад

    Exactly... they do everything but actually planning

    • @leslieskelly6405
      @leslieskelly6405 Год назад

      Not the fault of the planner in many cases. There needs to be a well defined planning process with roles and responsibilities that is implemented site wide.

  • @franklindiniz8472
    @franklindiniz8472 Год назад

    Very good material. Thank you for your time.

  • @TheRealTonyBoi
    @TheRealTonyBoi Год назад

    Good video. Short and to the point.

  • @jakei5033
    @jakei5033 Год назад

    Great videoa nd thank you for the information I truly appreciate it Sir.👍

    • @idcon
      @idcon Год назад

      Thanks for watching.

  • @christeridhammar3766
    @christeridhammar3766 Год назад

    Very good presentation Leslie

  • @christeridhammar3766
    @christeridhammar3766 Год назад

    I really liked this presentation

  • @TheRealTonyBoi
    @TheRealTonyBoi Год назад

    good point

  • @leslieskelly6405
    @leslieskelly6405 Год назад

    Very relatable! "Degrees from the goal" happens and we don't even realize it.

  • @leslieskelly6405
    @leslieskelly6405 Год назад

    Hourly trades can assist in the development of the Standard Job Plans (SJPs) - great way to get their buy-in and feedback for continuous improvement.

  • @TheRealTonyBoi
    @TheRealTonyBoi Год назад

    well... gone shopping now 🙃

  • @scottjohnson7466
    @scottjohnson7466 Год назад

    I will make plans to attend, it has been 23 years since the last maintenance roundtable. So many things have changed in that period.

    • @idcon
      @idcon Год назад

      See you there!

  • @ericphantri96734
    @ericphantri96734 Год назад

    How much percent of maintenance rely on human is the goal..because in theory 99% of all automatic is done by machine possible and 24 hr on is easy if use triangle rotation operation so machine always had off time just like human and layers of short or long order are separate but all is boil down to finance

  • @chetankumarsharma1019
    @chetankumarsharma1019 Год назад

    Respected sir I want to do good work in Reliability, how can i join you.... With Regards

  • @leslieskelly6405
    @leslieskelly6405 Год назад

    Detailed step by step process for updating BOMs for any organization - knowing where to start is often the hardest part! Thanks, John!

  • @maconner99
    @maconner99 Год назад

    Good info. TY

  • @anasal-qaisi6392
    @anasal-qaisi6392 Год назад

    Great video Thanks

  • @rohithjohn270
    @rohithjohn270 Год назад

    Make it loud

  • @leslieskelly6405
    @leslieskelly6405 Год назад

    Planner's are often hindered by the absence or out of date BOMs. Good idea to identify the role(s) for the refinement of BOMs within an organization. Great video John!

  • @AllanBarry-g6v
    @AllanBarry-g6v Год назад

    Nice summary John. BOMs are critical to reliability success. One other reminder to folks is to make it part of your new equipment; that is for any new equipment the supplier must supply a complete digital-format BOM. This can then be loaded into the CMMS with little effort.