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Furnace Improvements Services (FIS)
Добавлен 9 янв 2017
Furnace improvements Services(FIS) is an Engineering company that focus in revamping and building new Fired heaters and Boilers. FIS has been helping end-users and owners with design and engineering services to improve the performance and efficiency of their fired heaters and boilers as well as reduce NOx emission for more than 25 years. We have worked on a variety of fired heater projects from the supply of new heaters to carrying out revamp of existing heaters. We also conduct fired heater training schools for operators and engineers. Please let us know if you have any process heaters in your units which you are thinking to revamp (or) planning to build a new heater (or) looking for someone to conduct a fired heater training school.
Contact us -
Website - www.heatflux.com
Email - info@heatflux.com
Tel: +1-281-980-0325,+91-120-4146823,+91-20-25381672 / 2076
Contact us -
Website - www.heatflux.com
Email - info@heatflux.com
Tel: +1-281-980-0325,+91-120-4146823,+91-20-25381672 / 2076
Efficiency Improvement Dampers
Efficiency Improvement Dampers
In this webinar we discuss how to improve the reliability and efficiency of your fired heater with Efficiency Improvement Damper.
Topics to be Covered:
1) Why talk about dampers?
2) Problem with conventional dampers.
3) FIS - Efficiency Improvement Damper.
4) Outstanding Case Studies.
5) Benefits of the Efficiency Improvement Damper over conventional damper.
00:00 Intro
04:00 FIS
09:29 FIS Engineering Capabilities & Patented Technologies
11:31 Fired Heaters
13:47 Why talk about dampers?
20:27 Efficiency Improvement Damper
22:37 Heaters in Operation
23:07 Dampers - A Brief History
24:35 Excess O2 in Fired Heaters - A real picture
25:57 Efficiency Improvement Potential
28:05 St...
In this webinar we discuss how to improve the reliability and efficiency of your fired heater with Efficiency Improvement Damper.
Topics to be Covered:
1) Why talk about dampers?
2) Problem with conventional dampers.
3) FIS - Efficiency Improvement Damper.
4) Outstanding Case Studies.
5) Benefits of the Efficiency Improvement Damper over conventional damper.
00:00 Intro
04:00 FIS
09:29 FIS Engineering Capabilities & Patented Technologies
11:31 Fired Heaters
13:47 Why talk about dampers?
20:27 Efficiency Improvement Damper
22:37 Heaters in Operation
23:07 Dampers - A Brief History
24:35 Excess O2 in Fired Heaters - A real picture
25:57 Efficiency Improvement Potential
28:05 St...
Просмотров: 115
Видео
Fired Heater Design Training (Part 6) - Convection Section Design
Просмотров 6577 месяцев назад
Fired Heater Design Training (Part 6) - Convection Section Design Chapters 00:00 Intro 02:40 FIS 06:14 Convection Section 08:48 Typical Heater Types 10:24 Convection Section 12:16 Flue Gas Temperature 17:41 Convection Section Components 19:09 Header Box with Tube Bends 20:12 End Tube Sheets 20:49 Intermediate Tube Sheets 21:31 Convection Refractory 23:36 Shield Section 25:53 Convection Section ...
Improve Safety, Efficiency & Reliability of Your Fired Heaters
Просмотров 2259 месяцев назад
FIS has introduced innovations in burner installation and stack damper design to enhance reliability, safety, and efficiency in fired heaters. Inclined firing reduces shutdowns caused by flame impingement and high tube metal temperatures. Smart Stack Dampers, with customized engineering and rugged design, ensure precise control of oxygen and draft, addressing neglected efficiency factors. These...
What Is Wrong With My Coker Heaters?
Просмотров 158Год назад
Each Coker Heater is custom and unique. The problems the client is facing are also different in many cases. We study each Coker heater and carry out the root cause analysis in a very systematic way. We have also challenged conventional approaches to the design of heaters. We have seen some new technology that can help you optimize operation and maximize the running length of the Coker Heater. 0...
Fired Heater API 560 Specifications - Missing Sections
Просмотров 358Год назад
In this webinar, we have discussed about Fired Heaters API 560 Specifications -Missing Sections. We have also discussed about fired heaters specifications. Fired heaters as you all know are one of the largest equipment in the refineries and chemical plants. It is very easy to over fire any heater almost like a balloon. Fired heaters are very sensitive to burner flames and you all know about hot...
Fired Heater Design Training (Part 5) - Burner Selection
Просмотров 516Год назад
In this webinar, we have discussed about fired heaters and how to improve them further. Fired heaters are one of the largest equipment in the refineries and chemical plants. They have a very long life and cost a lot of money to build. It is not easy to modify the fired heater once they are built. So, we expect that when you go back after this webinar, you would be in a better position to take a...
Fired Heater Design Training (Part 4) - Radiant Section Sizing
Просмотров 676Год назад
In this webinar, we have discussed about fired heaters and how to improve them further. Fired heaters are one of the largest equipment in the refineries and chemical plants. They have a very long life and cost a lot of money to build. It is not easy to modify the fired heater once they are built. So, we expect that when you go back after this webinar you would be in a better position to take a ...
Fired Heater Design Training (Part 3) - Radiant Section Sizing
Просмотров 1 тыс.Год назад
In this webinar, we have discussed about fired heaters and how to improve them further. Fired heaters are one of the largest equipment in the refineries and chemical plants. They have a very long life and cost a lot of money to build. It is not easy to modify the fired heater once they are built. So, we expect that when you go back after this webinar you would be in a better position to take a ...
Fired Heater Design Webinar (Part 2) - Combustion and Efficiency
Просмотров 946Год назад
In this webinar, we have discussed about fired heaters and how to improve them further. Fired heaters are one of the largest equipment in the refineries and chemical plants. They have a very long life and cost a lot of money to build. It is not easy to modify the fired heater once they are built. So, we expect that when you go back after this webinar you would be in a better position to take a ...
Fired Heater Design Webinar (Part 1) - Major Design Parameter
Просмотров 1,4 тыс.Год назад
As we are in the business of designing fired heater for more than 25 years, we have seen the procurement procedure of fired heaters. We found that end user's interest is not taken care of at all and they often wind up with a cheap unreliable heater shutting every 2-3 years. We see a big room for improvement in the system. That is why we have produced this design training webinar. This will help...
Everything about Fired Heaters ( Question and Answer Sessions )
Просмотров 428Год назад
Fired Heaters Question and Answer Session. Chapters 00:00 Intro 05:41 Furnace Improvements Services 09:20 Question 1 (APH System) 11:31 Typical Air Preheater System 12:24 Question 2 13:03 Operating Issues: APH System 15:29 Approach Efficiency 17:10 Highest Efficiency Fired Heaters 18:58 Excess Air and Acid Dew Point 19:55 Cold End Corrosion 21:22 Cold Air Velocity Profile at APH inlet 22:48 Rem...
Maximize Run Length of Your Crude Heaters
Просмотров 186Год назад
In this webinar we have discussed about Crude Heaters. Crude heaters as you all know are one of the largest equipment in the refineries. It is very easy to overfire any crude heater almost like a balloon. Crude heaters are very sensitive to burner flames, and you all know about hot spots formation on tubes. We will be talking today about the important design parameters of Crude Heaters. Major o...
Steam Methane Reformers Training Webinar
Просмотров 1,9 тыс.Год назад
In this webinar we have discussed about Steam Methane Reformer Furnace. It is a very unique heater, it is the only heater or one of the very few heaters which have catalyst filled inside the tubes, and those catalyst tubes are surrounded by flames all around. It is a very special heater. Chapters 00:00 Steam Methane Reformers 02:12 What is The Most Common Element in Our Universe? 03:12 What is ...
Ethylene Cracking Furnace Training Webinar (Part 2)
Просмотров 1,5 тыс.Год назад
In this webinar we have discussed about Ethylene Cracking Furnaces. Why are we talking about ethylene? Ethylene gained prominence after world war 2. Prior to ethylene, it used to be the acetylene. Ethylene is the largest volume petrochemical produced worldwide. It has no direct end uses and it has been used exclusively as building block. US refiners started separating it from refinery waste gas...
Ethylene Cracking Furnace Training Webinar (Part 1)
Просмотров 1,8 тыс.Год назад
In this webinar we have discussed about Ethylene Cracking Furnaces. Why are we talking about ethylene? Ethylene gained prominence after world war 2. Prior to ethylene, it used to be the acetylene. Ethylene is the largest volume petrochemical produced worldwide. It has no direct end uses and it has been used exclusively as building block. US refiners started separating it from refinery waste gas...
Fired Heaters in Refining Industry (Part 2) And Latest Changes to API 560 (Session 1)
Просмотров 671Год назад
Fired Heaters in Refining Industry (Part 2) And Latest Changes to API 560 (Session 1)
Fired Heaters in Refining Industry (Part 1)
Просмотров 861Год назад
Fired Heaters in Refining Industry (Part 1)
Fired Heater Specifications Beyond API 560
Просмотров 517Год назад
Fired Heater Specifications Beyond API 560
Maximize The Run Length of Your Coker Heaters
Просмотров 171Год назад
Maximize The Run Length of Your Coker Heaters
Get Eight Years Run Length of Your Crude Heaters
Просмотров 69Год назад
Get Eight Years Run Length of Your Crude Heaters
Get Rid of Hot Spots & High Tube Metal Temperatures in Fired Heaters
Просмотров 239Год назад
Get Rid of Hot Spots & High Tube Metal Temperatures in Fired Heaters
Increase Capacity of Fired Heater Using Split Flow Technology
Просмотров 78Год назад
Increase Capacity of Fired Heater Using Split Flow Technology
Improve Safety, Efficiency and Reliability of Fired Heater
Просмотров 133Год назад
Improve Safety, Efficiency and Reliability of Fired Heater
Reduce Your Carbon Footprint And Save Money
Просмотров 116Год назад
Reduce Your Carbon Footprint And Save Money
Is Your Fired Heater Pressure Drop Limited ?
Просмотров 252Год назад
Is Your Fired Heater Pressure Drop Limited ?
Fired Heater Design Training Webinar Session 3 Part 1
Просмотров 6502 года назад
Fired Heater Design Training Webinar Session 3 Part 1
Excellent, thank you so much.
So useful, thank you for sharing.
thank you very much. It is quite informative.
Can you please provide Excel sheet for combustion calculations?
Dear Sir, I watched your video on RUclips, and it is very nice. In our gas plant ,we have Vertical Cylindrical natural draft fired gas heater. Tube design temp is 350 C, temp at the inlet of convection zone is 700 C Convection zone consist of 7 rows, first three rows from bottom to top is non-finned tubes. The rest from 4 to 7 are finned tubes. We have repeated failures in the convection zone, most tubes fails are at the fourth and fifth rows. The heater is working for regenerating the molecular sieve of the gas dryers, so it is working cyclic , 5 hours heating and then off 3 hours. At the end of heating the burners shut off and fuel cut off inside tubes at the same time while the temp at the inlet of convection tube is 700. The questions are : - Do you think the temp of the tube metal increase at moment of closing the valve of the gas inside the tubes while flue gases temp inside the heater is 700 C causing the tube failure? Is it a good idea to keep , the gas flowing inside tube after shutting off the burners to protect the tubes from flue gases high temp? - Why we have repeated failure at the first 2 rows at the finned tubes in the convection zone? Is because of the design ? Here is the design of finned tubes: Location First put in service Number of failures Fins Dimensions: Spacing (fins/m) Height (mm) Thickness (mm) MCX 2006 11 197 25.4 1.5 API560 : 197 (MAX) 25.4 (MAX) 1.3 (MIN)
Please feel free to reach out with your questions at info@heatflux.com
Well done. Thanks
Thank you for useful information
Hello Sir, Thank you for sharing your knowledge. I have a question about the sag of an A-106 Gr B crude oil heater pipe. Can you help me understand what might cause it? Thank you.
Hi Ashutosh, I was EIL employee working in Process department and reporting to MK Joshi. I remember you were very well, You were a "GO TO PERSON" for any design issues of Heaters. Glad to see you online sharing your vast knowledge in the field of Heaters, Combustion equipment. Best of Luck. Hope to meet you one day.
Most beatiful video! which each software you draw this fired heater please?
excellent video.
Hello Sir, i just wanted to ask you how did you calculate the tube circle diameter ( D) (44:40)
Thank you for your great lecture. I hope this continues. from korea
Can we get help in design experemtal effective SMR catalyst cahmber?
Can you share some reference books???
Thank you so much for sharing your knowledge You are great Is there next sessions? Like convection?
Fabrication and erection procedure of fired heaters in refinery
You can get information about fabrication and erection procedures from API-560 and several other documents on the web.
How much manpower us required for fabrication of fired gas heaters at shop and manpowers for erection at site
How about doing cost estimation for design supply and erection of fired heaters sir
Highly be grateful to you Sir
Thanks
Hi, I work at Santura Engineering in Mumbai and we have been manufacturing and exporting Metallic Anchors since 20 years. Can you plz give us insights on anchors relating to problems that might be faced during installation or with quality of anchors. We’d like to improve our quality.
@19:50, approach equilibrium, can I understand the exit gas temperature is the actual outlet temp?
How can we control the increasing CPR and coking rate We operating induced draft furnace for ethane and propane cracking??
One carbon can actually compress four hydrogen into methane which are very economical, and requires very little energy because they are usually, biologically and/or naturally formed on Earth.
I am very thankful for all your efforts. I have benefited a lot, may God bless you.
Thanks
Do you made video for Ethane Cracker furnace ?? . Plz reply me
Gas Turbine exhaust mass flow has temperature above 400 deg C, can it be used instead of firing fuel ? Kindly advise
Dear Sir, do you advise Exhaust heat flow from Gas turbine can be use to get temperature
very informative for me
Why Quench oil is not used to quench the crack gas in the Ethane & Propane Recycle Furnace??
Thank you for the videos it was crystal clear for me and gave me brilliant insight at a summary level
Awaiting for session 4
Great work,please also share session 3 part 3.....
It's urgent
Respected sir... I have need complete knowledge of furnace installation in fertilizer plants with complete details drawing
What about structural design and any consideration
Sir could you please upload session 4 on radiant design part-2.
How does orientation of tubes decided? Vertical vs horizontal tubes.
Footprint. Type and amount of fluid. Cost. Shipping. Are some factors in deciding orientation of tubes.
Great....
Thanks
Thank you so much for the insight. If you have a fuel gas fired heater (an auxiliary heater) where the intention is not to heat up another fluid but to generate a hot flue gas which is needed to increase the temperature of the stack, what are the most efficient measures one needs to apply to maximize the flue gas temperature (leaving the heater) while not excessively increasing emissions? The only means I can think of now is increasing the fuel gas and air supply, but this will also lead to increase in emissions. Thank you
How to get the lobo paper?
You can search on Google or Scribd website
Wonderful Session
Thanks
Dear Ashutosh, could you please confirm the aprox tube production capacity of 4500 scfh/tube?
Hamara ethylene cracking furnace he 800 c pe heat hota he
Hamra furnace 1998 ka model he pqe me cock nikal na bohat hard he
Vertical Thermal oil heaters
Thermal Oil heaters are built in both vertical and horizontal configurations.
Great Work! Keep it up!!
Thanks Amitesh
It’s one of those amazing engineering videos which helped me sharpen my knowledge of Heaters, its design and erection all in a single run. Thanks a lot, Furnace Improvements for posting this video. I shall anxiously await further videos on the subject!
Thanks, Balwant Singh for your kind comments