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Boleh kami tahu, sama ada Encik guna lab sendiri atau 3rd party? If Encik ada lab sendiri, Encik sudah setup water analysis instrument ke?

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The potential for hydrogen damage in coal-fired boilers depends on several factors, including the operating conditions, fuel composition, and boiler design. Hydrogen damage, also known as hydrogen embrittlement, occurs when hydrogen atoms penetrate the steel structure of the boiler, leading to increased susceptibility to cracking and failure over time. Coal-fired boilers produce hydrogen as a byproduct of the combustion process, primarily through the reaction of carbon in the coal with water vapor. The hydrogen produced can diffuse into the steel components of the boiler, particularly at elevated temperatures and pressures. Several measures can mitigate the risk of hydrogen damage in coal-fired boilers: 1. **Proper Operation and Maintenance**: Ensuring proper operation and maintenance practices can minimize the formation and accumulation of hydrogen within the boiler system. This includes regular inspection, cleaning, and optimization of combustion processes. 2. **Material Selection**: Choosing materials with high resistance to hydrogen embrittlement for critical boiler components can reduce the risk of damage. Some alloy steels, such as those containing molybdenum or chromium, exhibit greater resistance to hydrogen attack. 3. **Water Chemistry Control**: Controlling water chemistry parameters, such as pH, alkalinity, and dissolved oxygen levels, can help minimize corrosion and reduce the release of hydrogen during operation. 4. **Hydrogen Mitigation Strategies**: Implementing hydrogen mitigation strategies, such as hydrogen scavenging agents or chemical treatments, can help minimize the accumulation of hydrogen within the boiler system. 5. **Monitoring and Inspection**: Regular monitoring and inspection of boiler components for signs of hydrogen damage, such as cracking or embrittlement, can help identify potential issues early and prevent catastrophic failures. Overall, while coal-fired boilers pose a risk of hydrogen damage, proactive measures can be taken to minimize this risk and ensure safe and reliable operation. It's essential for operators to understand the factors contributing to hydrogen embrittlement and implement appropriate control and mitigation strategies to protect boiler integrity.

When dealing with repetitive water wall tubes leaks in coal-fired boilers due to hydrogen damage, it's essential to use non-destructive examination (NDE) techniques to identify the areas of interest accurately and proceed with tube replacement effectively. Here are the best practices for NDE in this scenario: 1. **Visual Inspection**: Conduct a comprehensive visual inspection of the water wall tubes to identify visible signs of damage, such as bulges, cracks, or leaks. Focus on areas where leaks have occurred repeatedly or where hydrogen damage is suspected. 2. **Ultrasonic Testing (UT)**: Utilize UT to detect internal defects, such as hydrogen-induced cracking, within the water wall tubes. UT probes can accurately measure the thickness of the tube walls and identify areas of reduced wall thickness, which may indicate hydrogen damage. 3. **Eddy Current Testing (ECT)**: ECT is effective for detecting surface and near-surface defects caused by hydrogen damage, such as corrosion and stress corrosion cracking. Use ECT probes to scan the external surface of the tubes for indications of damage. 5. **Borescope Inspection**: Conduct borescope inspections to visually examine the internal surfaces of the water wall tubes for signs of hydrogen damage, including cracking and corrosion. Borescope images can provide valuable insights into the condition of the tubes and guide replacement decisions. 6. **Hydrogen Detection**: Consider using hydrogen detection methods, such as hydrogen probes or sensors, to identify areas of high hydrogen concentration within the boiler system. High levels of hydrogen may indicate areas prone to hydrogen damage and warrant further inspection. 7. **Corrosion Monitoring**: Implement a corrosion monitoring program to track the progression of hydrogen damage in the water wall tubes over time. Regular monitoring can help identify areas requiring immediate attention and facilitate timely replacement. 8. **Data Analysis and Reporting**: Analyze the NDE results and inspection findings to assess the severity of hydrogen damage and prioritize tube replacement. Prepare detailed reports documenting the extent of damage and recommendations for replacement or repair. By following these best practices for NDE and tube replacement, you can effectively address repetitive water wall tubes leaks in coal-fired boilers caused by hydrogen damage, ensuring the integrity and reliability of the boiler system.

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