- Видео 74
- Просмотров 46 901
Marcus J Brown
Добавлен 8 окт 2011
Two Stroke Race Cylinder modifications.....
latest cylinder ready for plating, first full simultaneous 5 Axis CNC Machined liner fitted, enhanced exhaust port, all 2mm dividers hoping for over 40RWHP
Просмотров: 868
Видео
Two Stroke Race Motorcycle Sleeve 5 Axis CNC Machined , alluminium alloy and nicasil
Просмотров 2,2 тыс.3 месяца назад
Two Stroke Race Motorcycle Sleeve 5 Axis CNC Machined , alluminium alloy and nicasil
Honda RS125 1986 Dyno testing new CNC alloy linered cylinder and insert head 40RWHP
Просмотров 6186 месяцев назад
Honda RS125 1986 Dyno testing new CNC alloy linered cylinder and insert head 40RWHP
Two Stroke race engine cylinder head conversion to removable combustion chamber inserts
Просмотров 1,4 тыс.8 месяцев назад
Two Stroke race engine cylinder head conversion to removable combustion chamber inserts
Honda cylinder head 1.5mm outer O ring did fit 😁 😁......tight though!
Просмотров 5899 месяцев назад
...now I can get on with the rest of the machining!.....plan is for combustion chamber inserts
Piston conversion from Case reed inlet to Cylinder reed inlet for Honda RS125 ND4
Просмотров 1,1 тыс.9 месяцев назад
Piston conversion from Case reed inlet to Cylinder reed inlet for Honda RS125 ND4
1mm O ring, will it fit!....dry run....two stroke cylinder/ cylinder head.... .75mm clearance
Просмотров 2,1 тыс.9 месяцев назад
1mm O ring, will it fit!....dry run....two stroke cylinder/ cylinder head.... .75mm clearance
Yamaha TZ350 Cylinder Head Conversion to Combustion Chamber Inserts
Просмотров 435Год назад
Yamaha TZ350 Cylinder Head Conversion to Combustion Chamber Inserts
Triumph T150 walkround after complete rebuild.....for sale
Просмотров 134Год назад
Triumph T150 walkround after complete rebuild.....for sale
BSA A10 bronze main bearing oversize OD manufacture, crankcase repair and bearing line bore
Просмотров 107Год назад
BSA A10 bronze main bearing oversize OD manufacture, crankcase repair and bearing line bore
Honda RS125 5 Axis two stroke alluminium sleeve air cut test
Просмотров 323Год назад
Honda RS125 5 Axis two stroke alluminium sleeve air cut test
Yamaha RD to TZ350 CNC crank case conversion
Просмотров 1 тыс.Год назад
Yamaha RD to TZ350 CNC crank case conversion
Two stroke race cylinder upgrade from cast iron liner to Nikasiled CNCd sleeve with modern porting
Просмотров 6 тыс.2 года назад
Two stroke race cylinder upgrade from cast iron liner to Nikasiled CNCd sleeve with modern porting
Latest Honda RS125 ND4 resleeved cnc race cylinder back from the platers (After and before)
Просмотров 2552 года назад
Latest Honda RS125 ND4 resleeved cnc race cylinder back from the platers (After and before)
Honda RS125 (1986) alluminium alloy CNC sleeve boring preparing for plating
Просмотров 3642 года назад
Honda RS125 (1986) alluminium alloy CNC sleeve boring preparing for plating
Honda RS125 ND4 exhaust duct nozzle conversion
Просмотров 1092 года назад
Honda RS125 ND4 exhaust duct nozzle conversion
SPS boring bar tea trolley invention in action!
Просмотров 1,4 тыс.2 года назад
SPS boring bar tea trolley invention in action!
Honda RS250 NXA outing at Mallory last year
Просмотров 2582 года назад
Honda RS250 NXA outing at Mallory last year
Honda RS125 sleeve CNC machining of blank Alluminium /liner x8
Просмотров 762 года назад
Honda RS125 sleeve CNC machining of blank Alluminium /liner x8
Honda RS125 ND4 1986 4 axis CNC machining aluminium alloy sleeve/liner
Просмотров 1702 года назад
Honda RS125 ND4 1986 4 axis CNC machining aluminium alloy sleeve/liner
Honda RS125 CNC sleeve transfer port directional angles 3D contour toolpath 4 axis
Просмотров 1252 года назад
Honda RS125 CNC sleeve transfer port directional angles 3D contour toolpath 4 axis
Yamaha TZ350 CNC machining combustion chamber insert
Просмотров 1762 года назад
Yamaha TZ350 CNC machining combustion chamber insert
Boeing 777 200LR Washington DC heavyweight takeoff
Просмотров 543 года назад
Boeing 777 200LR Washington DC heavyweight takeoff
Getting Airbourne out of Soeul S Korea,
Просмотров 144 года назад
Getting Airbourne out of Soeul S Korea,
It's usually just needs a squeeze to bring the webs together as the spread a minute amount during pressing, the jig is very good and has lapped true bosses
I would love to send you a couple RC motors to work over!
Hello, so what are the modification needed to insert tz 350 crankshaft? Is it possible to use its cylinders?
@@LegoZBuffalo013 you can use the TZ350 cylinders and crankshaft, straight in
How much wider can you make the exhaust port i have a airsal with the same “butterfly exhaust port” and i know the rule is max 70% of the bore with an oval port but i dont know it with a butterfly port
@@Chris-8888 this bridge port is 96% of bore
😅 thats crazy thanks! I will work further on my airsal
Racing use only
Do you make your own nikasil coating?
@@iktorn3539 no I get it done by a third party
Do you make your own nikasil coating?
Looks good… how much power do you think it will make?
@@PGG909 thank you, it made 40hp on the dyno, see my other video on the channel
@@marcusbrown2493good Job! würde gerne einen Rotax 123/122 von dir sehen und den Dyno dazu... habe hier noch nie einen mit 40hp gesehen... wäre doch mal eine Challenge 🙌 würde sogar einen Zylinder zur Verfügung stellen!
@@twostrokeforever hi, sorry can you translate that into English, thanks
@@PGG909 thanks, check out the dyno run video, 40hp, I've just done another cylinder shoukd be slightly better than that hopefully
@@PGG909 sorry on my channel
please put some light on how this sleeve be pressed in its cylinder would be greatful to you thanking you
@@tuahishussain3981 it is shrunk fit in with a .03mm interference fit, no pressing required 😁
Awesome work. Just getting into 5axis simultaneous myself. Using haas trt210 on a vf4ss
Thanks😁👍
Nice!!
Mind sharing your port timings ?
How would you true this up if it was out?
Soo i tray! That's 2 on my CAD - PC. Aloud Off Times too' creat my own engine's. Bat too' stupid fore' Bring IT in nice & Fanzy.
I am interesetd in 2 93cc cylinder liners cut to my profiles, how can i contact you . Im on linkedin
Hi Bert, I had a look at LinkedIn, are you from Belfast like myself? I,ll send a message, just realisedi cant on LinkedIn, I'm FB messenger with my name Marcus Brown
What kind this materials sir?
6082T6 aluminium alloy
What kind materials that used for this cylinder?
6082
do you want to try several cylinder-head-forms and -volumes for experimentation, or do you want to have the option, to casually swap the cylinder-head according to the sort of trip you about to do, so that the head matches the job-circumstances...???
Both really!.....I've made around 5 different inserts, I've just tested on the dyno yesterday with good results
@@marcusbrown2493 keep reporting...!!! ;-)
Yes please. How much would you charge me for a built 80cc?
Sorry probably havnt got time tp do it, too many projects!
@@marcusbrown2493 I hear you. I have a special prototype twingle engine that I need built. Torque and speed from low end to top end🤙🏻
Been wondering about fitting a nicasil liner to my air cooled rm500. But can it work?
Mine works very well, podium places, see onboard in my channel
Great work as always Marcus.
Thanks Dave 👍
It was a bit tricky that one, I had to make plugs and weld up the water channels, also build up weld to machine the top boss, and fitting the outer O ring very tricky, Honda must of been trying to save money that year with using the minimum amount of alluminium 😂
@marcusbrown2493 yeah, that outer o ring cutting looked like a bit of a nail biter!
hermoso
Looks.cool Marcus. What are your thoughts about no hooks in the b transfers?
Thanks Dave, you're right, it's work in progress, steep solidworks learning curve so not the final version!....might take some time🤔
@@marcusbrown2493 cool. Would be good to do one with hooks and one without
Yes, and also a triple exhaust port
@marcusbrown2493 yes, that would be another cool experiment
Putting the O-ring on the cylinder side wouldn't have worked out? It's funny. Seeing an O-ring groove cut by a CNC with such a small bit in such a narrow area...reminds me of the time I drew actual size gasket and bonded surfaces for the LT500R with O-ring grooves...God that was 15+ years ago now...
easier to just use teflon. started using it for head gaskets years ago, and never bought a head gasket since. or blown one. virtually metal to metal, doesnt stick, doesnt corrode, doesnt need scraping off.
This head is going to have combustion chamber inserts with an inner o ring as well, but fitting an outer ring is the starting point but there is very little room, I have done this with many cylinder heads, Teflon isn't an option in this case, viton o rings are used. I,ll post the finished job eventually but you can look at some of my other videos for insert manufacturing
My question is why? You cant put an o-ring on the combustion side so whats the point? You have to use a head gasket anyway.
Looks like it's getting a sleeve. I'm sure an O-ring groove will be cut there too.
My thoughts exactly
This head is going to have combustion inserts with an inner o ring as well, but fitting an outer ring is the starting point but there is very little room, I have done this with many cylinder heads but the outer ring is tricky due to lack of space, see my other youtube videos, I,ll post the full job when it's done
See my other RUclips videos for the sleeve and insert manufacturing
Some tweaking needed!
Correct!.....Alpha S with the Fanuc control panel, great for using iso G code
Harrison Alpha 330?
Yes
@@marcusbrown2493 I got the older Alpha 400 +, I have to use the abysmal Alpha link CAD CAM software for programming, so clunky etc, pity i cant use Fusion 360 with this lathe unlike my older Bridgeport with the Heidenein TNC155 control! 🤣🤣
@@crozwayne this one is great as it has the full fanuc controller so I use solidworks hsmworks cad cam, parat toolholders to 5 micron repeatability, it's the S version, don't think they did many of the S, was looking for a turret as a possibility too
@@crozwayne I've a Chinese skyfire with 5 axis unit, pretty amazing fir what it is, very good mechanically and a lot of bang for you're buck have a look at the rest of my channel to see it in action if you're interested
@@marcusbrown2493 keep eyes out for a used Dorian
Nice work Marcus.
Thanks Mark😁👍
Beautiful machine sir,absolutely mint,love the silencers,and the colour, full credit too the owner,regards Mike, Derbyshire
Thanks Mike, it's up for sale if you know anyone interested!....I'm near Macclesfield
@@marcusbrown2493 beautiful,after nearly 50,years of sports bikes ,I ride Harley, softail deluxe, regards Mike,
Now that looks very clean Marcus 😍
Hi Marcus Are these sleeves for sale ?
I've just done them for my race bikes so far, lots of work to fit them properly
This is a one of a kind video on RUclips.
Hello mate , if your over now the 6 mile would be well worth a throw , try down the river more at castle Gardens and up as far as where I meet you last year , try buggy hares ears and pheasant tails things like that if it's brown try bucktails or streamers , if you get out tight lines mate 👍👍🎣🎣
Cheers Stephen, just read you're message, been in Co Down with some mates but got the six Mike caravan park booked all next week, hoping for some proper rain, not sure how the river is now??, let us know if you're about on the river, praying for more water!!!
Have you had any yourself?
@marcusbrown2493 was out yesterday for the first mate , still needs water but there is afew knocking about , had 4 dollaghan one really nice one and 41 trout , there's rain coming over the weekend so next week should be good for the river , Ballinderry will be good soon to let you know about it aswell
Sounds good mate 👍.....hopefully be on the river on Tuesday onwards 😁, 41 trout!!!...any good ones?.....was that up the river a bit?
@@marcusbrown2493 most where about 15 cm mate but about 7 or so where just around a pound
So cool Marcus!
Thanks Mark😁👍
That's extremely cool Marcus! When are the first chips being cut?
Thanks Dave, other things getting in the way atm but hopefully soon!
Nice i have 3 of these mini bars.👍
Yes they're a great bit of kit
I have just the machine, none of the attachments!
would like similar mod for Suzuki T500CC and Ossa 175cc ?.Can you help. . David Malton N.YORKS
That's just a standard boost port for a reed valve engine
Might be able to David but there's a lot of work involved to be honest
Разве хонда бывает 2 такта??
Hi, can't understand that?
Alluminium sleeve
Wouldn't it just be easier to use a cast iron sleeve? Just asking
Да, бывает, вся линейка CR двухтактная
No they never did
Love how well it does the boost port inner duct. I need to get my CNC going!
Any chance of maybe sometime getting it on your dyno to test it....let me know if you need any help with the Denford, I did a bit of work on mine before I sold it, I had been fitting a centroid controller which was pretty neat😁
@@marcusbrown2493 you are always welcome to come use the Dyno :)
Great work Marcus 🙂 That cylinder boring machine looks proper rigid.
Cheers Dave, yep had it for years but only started using it, I have a bigger Buma as well, I built the frame on castors for it so I could change cylinders easier and not lift the bar off the table every time, no fun working on the floor.
Looking good Marcus 🙂
may i know what software are you using?
Solidworks hsm works
Cheers Dave, those were Andys inserts....and yes you do😆
Looking good Marcus! Now a need a CNC lathe 🙄
Hi Marcus. That sleeve Will be plated with nikasil?
Yes that's correct Nuno
Bon courage